Welding gun necks for water-cooled systemsDownload
Kemppi offers robotic gun packages both hollow wrist and non-hollow wrist robot arm designs. The perfect welding gun system for robotic arc welding consists of the gun neck with a tip holder, a gas nozzle and a cable assembly. A robotic gun can be mounted on a suitable Kemppi Gun Mount.
Accurate TCP location contributes to constant and reliable welding results. Robust design constructed from the centralized inner tube and stainless steel made outer tube guarantees the best possible usability during daily operations and minimizes the risk of damages to the system in a case collisions. Low maintenance need and easy to change components increase system availability and productivity.
The choice of the correct robotic gun package is based mainly on robot brand and model and required cooling.
Benefits
Four standard swan neck designs are available for both gas-cooled and water-cooled variants
Constant and reliable welding results
Robust design guarantees the best possible usability
Low maintenance need
Easy-to-change components increase productivity and system availability
Allows you to build a setup that fits your specified needs.
Complete package
Everything you need in the same package: a gun neck with a tip holder, a gas nozzle, a gun mount, an adapter flange and a cable assembly.
Product options
Gun mounts
Gun mount T1Kemppi T1 Gun Mount for robotic guns is meant to be used with hollow wrist type robot models where the cable assembly is run through the 6th axis of the robot. Separate versions available for water-cooled and gas-cooled applications. T1 Gun Mount is equipped with collision sensors and a signal is to be connected with the robot controller. Robot specific flange is required for final assembly. View more
Product code
SP600588 - Robot gun mount/Collision sensor T1 W for water-cooled systems SP600589 - Robot gun mount/Collision sensor T1 G for gas-cooled systems
Gun mount T2Kemppi T2 Gun Mount for robotic guns is meant to be used with nonhollow wrist type robot models. A separate segment holder is used to attach the T2 gun mount to the robot. T2 Gun Mount is equipped with collision sensors and a signal is to be connected with the robot controller. Robot specific flange is required for final assembly. View more
Product code
SP600605 - Robot gun mount/Collision sensor T2 L - Default version fo normal guns SP600606 - Robot gun mount/Collision sensor T2 XL - For tandem welding guns
Segment holder for gun mount T2Adjustable gun neck mounting angle. View more
Product code
SP600608
Shock sensor signal cable T2Shock sensor signal cable connects the gun mount to assembly cable. View more
Product code
SP600607
Gun mount T3T3 Gun Mount for robotic guns is meant to be used with hollow wrist type robot models where the cable assembly is run through the 6th axis of the robot. T3 Gun Mount is not equipped with collision sensors and so the robot, which is used, should have software functionalities itself to handle collision detection. Robot specific flange is required for final assembly. View more
Product code
SP600574 - Robot gun mount T3 W for water-cooled systems SP600575 - Robot gun mount T3 G for gas-cooled systems
Gun mount T4Kemppi T4 Gun Mount for robotic guns is meant to be used with nonhollow wrist type robot models. T4 Gun Mount is not equipped with collision sensors and so the robot model, which is used, should have software functionalities itself to handle collision detection. T4 Gun Mount consists of upper and lower bracket parts. Robot specific flange is required for final assembly. View more
Adapter flanges for T1 gun mountsAdapter Flanges for T1 Gun Mounts. The choice of the adapter flange is based on the exact robot brand and model. Flanges for T1 gun mounts are meant for hollow wrist robot models and fit both T1 W and T1 G mount models. View more
Adapter flanges for T2 and T4 gun mountsAdapter flanges for T2 and T4 gun mounts. The choice of the adapter flange is based on the exact robot brand and model. Flanges for T2/T4 gun mounts are meant for nonhollow robot models. View more
Adapter flanges for T3 gun mountsAdapter flanges for T3 gun mounts. The choice of the adapter flange is based on the exact robot brand and model. Flanges for T3 gun mounts are for hollow wrist robot models and fit both T3 W and T3 G mount models. View more
SP600551B - GUN NECK 500-W 22° (Recommended as default)
Product code
SP600550B - GUN NECK 500-W 0°
Product code
SP600552B - GUN NECK 500-W 35°
Product code
SP600553B - GUN NECK 500-W 45°
Filler wires
0.8-1.6 mm
Weight
0.9 kg
Loadability
100%ED 500 A / CO₂, 100%ED 500 A /M²1
Consumables
SP600561 - Insulating ring 500-W
Consumables
SP600562 - Insulating ring, high temperature 500-W
Consumables
SP600563 - Gas diffuser 500-W
Gas flow
min. 25 l / min
Water flow
min 1.25 l / min
Accessories
AllCablesConsumablesOther
Cable assemblies for HW-robots, gas-cooled, T1 mount and Euro connector
Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed...
Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed for certain wire feeder and bracket combination. For additional combinations consult Kemppi sales.
Product code: See the technical specifications list.
Cable assemblies for HW-robots, water-cooled, T1 mount and Euro connector
Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed...
Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed for certain wire feeder and bracket combinations. For additional combinations consult Kemppi sales.
Product code: See the technical specifications list.
Cable assemblies for HW-robots, water-cooled, T3 mount and Euro connector
Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed...
Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed for certain wire feeder and bracket combinations. For additional combinations consult Kemppi sales.
Product code: See the technical specifications list.
Cable assemblies for non-HW-robots, gas-cooled, T2/T4 mount and Euro connector
Cable assemblies for non-HW-robots are selected from standard lengths. A dimensional ...
Cable assemblies for non-HW-robots are selected from standard lengths. A dimensional drawing showing distance from wire feeder front face to robot 6th axis is required for cable assembly length selection. For additional lengths consult Kemppi sales.
Product code: See the technical specifications list.
Cable assemblies for non-HW-robots, water-cooled, T2/T4 mount and Euro connector
Cable assemblies for non-HW-robots are selected from standard lengths. A dimensional ...
Cable assemblies for non-HW-robots are selected from standard lengths. A dimensional drawing showing distance from wire feeder front face to robot 6th axis is required for cable assembly length selection. For additional lengths consult Kemppi sales.
Product code: See the technical specifications list.
Wire liners for euro connectors
Kemppi gun liners are strong, durable and efficient. Designed to suit specific filler...
Kemppi gun liners are strong, durable and efficient. Designed to suit specific filler wire materials and applications, Kemppi liners support the filler wire and ensure reliable delivery to the welding arc.
Product code: SP600666 Liner Chili HP 2.0/4.7, 2.5 M Robot EU
SP600725 Liner Steel 1.6/4.6, 2.0 M Robot EU
SP600738 Liner Chili HP 2.0/4.7, 4.0 M Robot EU
SP600740 Liner Steel 1.6/4.6, 4.0 M Robot EU
Wire liners for power pin connectors
Kemppi gun liners are strong, durable and efficient. Designed to suit specific filler...
Kemppi gun liners are strong, durable and efficient. Designed to suit specific filler wire materials and applications, Kemppi liners support the filler wire and ensure reliable delivery to the welding arc.
Product code: SP600668 Liner Chili HP 2.0/4.7, 2.5 M Robot PP
SP600726 Liner Steel 1.6/4.6, 2.0 M Robot PP
SP600739 Liner Chili 2.0/4.6, 4.0 M Robot PP
SP600741 Liner Steel 1.6/4.6, 4.0 M Robot PP
Contact tip holder for gas-cooled guns
Contact tip adapter M8 500-G.
Contact tip adapter M8 500-G.
Product code: SP600629B
Contact tip holder for water-cooled guns
Contact tip adapter M8 500-W.
Contact tip adapter M8 500-W.
Product code: SP600560B
Conical gas nozzles for water-cooled gun necks
Conical gas nozzle for water-cooled gun necks with screw-on type connection to the ne...
Conical gas nozzle for water-cooled gun necks with screw-on type connection to the neck. Designed for long life and heat transfer purposes.
Needed if seam searching uses gas nozzle as the sensing tool
Needed if seam searching uses gas nozzle as the sensing tool
Product code: SP600663
Wrench - tool for 500-W neck
Pin wrench to unscrew the gun connection easily.
Pin wrench to unscrew the gun connection easily.
Product code: SP600569
Alignment tool for gun neck inner tube
Alignment tool to align Contact tip with Gas nozzle.
Alignment tool to align Contact tip with Gas nozzle.
Product code: SP600568
Thread cutter tool for gun neck 500-W
Thread cleaning/cutter tool for gun neck 500-W inner tube.
Thread cleaning/cutter tool for gun neck 500-W inner tube.
Product code: SP600707
Teaching tip
Teaching tip M8 stickout 17 mm.
Also available SP600566 Teaching tip M8 stickout 15 ...
Teaching tip M8 stickout 17 mm. Also available SP600566 Teaching tip M8 stickout 15 mm
Product code: SP600567B
Robotic gun cleaning station
Robot gun cleaning station equipped with wire cutter, gas nozzle inside reamer and an...
Robot gun cleaning station equipped with wire cutter, gas nozzle inside reamer and anti-spatter spray unit. Delivered with reamer tool and centering V-block (prism) for both gas and water-cooled Kemppi Guns. No liquids included, must be ordered separately.
Product code: SP600674
Contact tips - robotic welding guns
Original Kemppi contact tips ensure optimized welding current transfer to filler wire...
Original Kemppi contact tips ensure optimized welding current transfer to filler wire. Kemppi LiFE+ contact tips last up to 5 times longer than standard copper tips, due to innovative alloying and hardening techniques. The LiFE+ core element retains its hardness and refined microstructure, even after elevated welding temperatures of 1000 °C.
![Shock sensor signal cable T2](<img class="img-responsive lazyload" alt="" src="https://kemppi.studio.crasman.cloud/pub/Products%20and%20Services/Equipment/Automated%20Welding/Robotic/Robotic%20guns/Images/kuka-ready2-arc-kemppi-30-w.tif?c=conversion_360x" data-src="https://kemppi.studio.crasman.cloud/pub/Products%20and%20Services/Equipment/Automated%20Welding/Robotic/Robotic%20guns/Images/kuka-ready2-arc-kemppi-30-w.tif?c=system_640x" width="640" height="640">)
