Real-time monitoring of welding parameters makes machine specific welding information available for quality control and production planning purposes.
 | | In Brief |
| |
Real-time monitoring of welding parameters. |
| | Simultaneous control of up to 64 power sources. |
| | Fast reaction to deviations in welding operations. |
| | Field bus coupling length of up to 400 metres, with the minimum accuracy of
measurement of 0.2 seconds. |
| | Applications |
| |
Quality control in manual and automated welding |
| | Tracing deviations |
| | Calculation of production costs |
A system for welding quality control
The Kemppi Pro Weld Data system lets you collect and analyse important welding data from the Kemppi Pro-, Kemppi Pro Evolution-, FastMig- and Kemparc welding devices. The data collected this way can be utilised for quality control and planning welding operations.
The Pro Weld Data system comprises a DLI interface that is connected to the welding device, and data analysis software running on a computer. The interface collects welding data from the welding device and transmits it to the computer via an Interbus field bus to be analysed in a special Pro Weld Data program.
PRO DLI 20 interface is used in the Kemppi Pro and Kemppi Pro Evolution devices
FAST DLI 20 interface is suitable for use with the FastMig and Kemparc devices.
Welding data analysis brings competitive edge
The cost structure and schedules in welding work do not normally allow extensive inspection of welds, and it is difficult to carry out sufficiently detailed non-destructive test methods (NDT) afterwards.
In order to maintain high quality of welds, you should do things right already at the working phase and supervise and ensure that this really happens. That is not easy either with traditional methods.
The Pro Weld Data system has been designed to offer the possibility to control the quality of welds by collecting and analysing welding parameters to ensure that the quality of welds remains steady and productivity high.
Simultaneously it also serves as a tool for production development. You can also utilise the system to control the condition and service needs of the welding devices, which ensures an efficient and uninterrupted production.
Pro Weld Data reveals the bottlenecks in production
The Pro Weld Data system can be used to calculate many kinds of values related to welding, such as welding energy, wire consumption and heat input.
A Windows based graphic interface offers a new dimension to quality monitoring and control in the welding process. The user can freely specify names for different types on information, so it is easy to locate, control and further process different jobs and welds afterwards.
You can define limits to the values being monitored. When these limit values are exceeded, the system either gives off an audio alarm or displays an alarm symbol. Welding can then be stopped at the alarm. It is possible to later analyse information by for instance displaying all those jobs where limit values were exceeded.
Collected data can also be archived, and used welding parameters can be checked even many years later, as necessary.
|
| PRO WELD.DATA SOFTWARE | 6265003 |
| INTERBUS HOST CARD PRO WELD DATA | 9774110 |
| DLI 20 PRO INTERFACE | 6265008 |
| DLI 20 FASTINTERWAY | 6265017 |
| PRO PC INTERFACE 1M INTERFACE | 6265006 |
| PRO PC INTERFACE 5M INTERFACE | 6265007 |
| INTERBUS CABLE | 9720770 |
