Product Catalogue 20102011

Founded in 1949, this familyowned company is one of the worlds leading manufacturers of arc welding equipment and related products. Kemppi operates all over the world, and the company headquarters and production units are located in Finland. Kemppi develops its products in cooperation with the customer. Integration between man and machine is carefully designed for the benefit of efficient, productive, high quality welding. For product demonstration, evaluation and consultancy, please contact you

Contents MIGMAG welding TIG welding MMA welding Gouging Welding automation Accessories and ancillary products Process software Monitoring systems Quality and standards Environment Sales companies 418 1925 2629 30 3133 3443 4445 4648 49 50 51 TIG MMA AUTOMATION GOUGING 3

MIGMAG welding Because welding applications vary, we design products to meet specific needs. So if youre looking for a lightweight compact machine or modular welding equipment for heavy industry, you can be sure to select the right machine for the task. Designed for welders with an eye for quality, Kemppi MIGMAG equipment keeps the technology on the inside and simple, intuitive control and performance outside. Real world welding satisfaction. MinarcMig KempoMatKempoWeld Kempact MIGKempact Pulse

MinarcMig Adaptive 170180 An adaptive tool for the mobile welder MinarcMig Adaptive packs huge welding capacity into its small compact size. Weighing less than 10kg, both models lead their power class with an astonishing 25 duty cycle welding capacity at maximum output. MinarcMig Adaptive makes quality welding easy with its unique control system. Choose either the 170 amp basic panel model for welding with solid or cored steel filler wires, or the awarding winning 180 amp LCD panel model, provi

KempoMat KempoWeld Recognised and appreciated for rugged construction and simple controls Traditional step regulated power sources, strong and enclosed wire feed systems, plus integrated cylinder carriages make KempoMat and KempoWeld ideal for professional users specialising in steel fabrication. In brief BasicMIGMAGweldingrange,heavy duty construction Simplevoltageandwirefeedcontrol Integralundercarriageandcylinder carrier Inclinedgunangleimprovesfeed quality KempoMatKempoWeld key feature

KempoMatKempoWeld options Reduce operator fatigue and increase welding performance with cycle arc and spot welding timer, 2T4T gun sequence function, burn back control. MMTMIGMAGweldingguns provide high quality performance in a variety of lengths. See pages 1718. MSD1VAmeterkitoption, provides simple, clear voltage and current measurement. KempoWeld Wire feed cabinet undercarriage P500, improves mobility. KempoWeldKV400swingboomarm is ideal for working around jigs and fixtures. KMWSynckit allows

Kempact MIG 2530 Pulse 3000 Combine the economy of cost, size, weight, and performance Dont waste time and energy with largeheavyequipment.Getupclose withKempactMIGMAGequipment. Light in weight and compact in size, Kempact is easy to move and has enough power for a multitude of welding tasks. Model choice includes Kempact 2530forbasicMIGMAGwelding and Kempact Pulse 3000 for high quality synergic and pulsedMIGMAGwelding. In brief BasicMIGMAGmodel Synergicpulsedmodel 4rollwiredrivesystem Elec

FitWeld 300 FitWeld300MIGMAGmachineis the solution for tacking and welding in heavy industry. QuickArc ignition techniques,thelatestGTWireDrive mechanicsandBrightscabinet lighting, combine with other features to make welding faster, easier and safer. Offering real economy of size and weight, FitWeld also saves up to 57 on input power and increases tack and welding speed to twice that of traditional MMA equipment. In brief 300A,20dutycycle,14.5kg Easytunesteplessvoltageand wire speed Adjustme

FastMig KM 300, 400, 500 KMS 300, 400, 500 Power, quality and economy seldom sit together, but FastMig combines them all FastMigKMandKMSMIGMAG machines pack huge duty cycle performance into compact lean dimensions and weight, increasing productivity and work site mobility. Precise arc performance suits environments where quality matters and 10 more power efficiency over conventional designs will please every user. In brief Preciseelectroniccontrol Qualityweldingperformance Practical,modulard

FastMig KMS key features Powerefficient300400500ampKMSmodels combine with three MXF wire feed units suiting different work site conditions and 200mm and 300mm wire spools. A choice of basic or synergic control panels offer large, clear meter displays and logical, useful functions that make welding easy in any situation. Synergic SFW control panels simplify weld process control including selections for Fe, StSt, Al, CuSi, CuAl8 filler wires in a range of diameters. FastMigKMS is compatible with s

FastMig Pulse 350450 Modular design, digital precision and quality BuildthepulsedMIGMAG machineyouneed.Airorwatercooled packages combine with innovative distance wire feeding and remote control options to deliver outstanding welding performance. Kemppis Wise software products offer additional choice and solutions that match welding business in the real world, so you can be sure to cover your welding requirements now and far into the future. In brief Basic,1MIG,pulsed,doublepulsed, andMIGMAGpro

FastMig Pulse key features Clear, simple control panel. Power and arc length control, memory channels and lock, safety isolation, inductance, gas test, wire inch, 2T4T, hot start, crater fill and MMA and MatchLog options. DuraTorque 4x4 wire drive mechanism ensures consistent wire speed and quality welds. Threecore control cable makes distance cable sets lightweight and easy to maintain. Tough, dualskin wire feed case options made from impact resistant plastic. MXF63 and MXF67 casings offer long

SuperSnake GT02SGT02SW The ultimate distance and access solution Ifdistanceandaccessareyour problem, then take a look at SuperSnakeGT02SandGT02SW. SuperSnakeextendsthereachof standardEuroMIGweldingguns, providing simple distance wire feeding for a variety of filler wires up to 30m from the wire feed unit. Negotiating its terrain with ease, SuperSnakeistheultimatepredator of the welding world. In brief SuitableforFeSSAlFCWMCW filler wires Includesvoltageandwire speedadjustment Large,clearmete

FastMig MXF 67 wire feed unit. ProMig interconnection cable set. SuperSnake key features TheSuperSnakeGT02SGT02SWremovestheneedtocarrylargeand heavy wire feed units, reducing personnel fatigue, improving safety, and increasing productivity. The SuperSnake connects easily to FastMig MXF wire feed units, bringing quality welding to locations that other welding brands just cant reach. SuperSnakeGT02SGT02SWiscompatiblewithMMTandPMT welding guns. See pages 1718. MIGMAG welding SuperSnake 15

ArcFeed 200300300P300RC MIGMAG productivity from any CC or CV welding power source ArcFeed 200 and 300 are voltage sensing wire feed units for productive MIGMAGweldingandcanbeused from almost every welding power source, including welder generators. EvenoldstaticMMAequipmentcan be transformed for productive MIGMAGwelding. ArcFeed gives a good, smooth start and the backlit LCD display is protected by thick polycarbonate glass. In brief UtiliseMMApowersourcesfor productiveMIGMAGwelding Idealfort

MMTPMTWS MIGMAG welding gun range The best combination of weight and balance ensures welding craftsmen comfortably deliver their skill weld after weld. ChoosefromawiderangeofEuro connectedMIGMAGweldinggunsin a variety of lengths from 3m to 8m. Highqualitymaterialsandeffective design means Kemppi guns feel good and last longer. Welding gun options MMT guns are suitable for use in all Euro connected machines and are available from 3m to 4.5m in length. PMT guns accept the RMT10 remote control de

MIGWeldingGuns MMT Load capacity Ar CO Cooling Filler wires Ordering code PMT Load capacity Ar CO Cooling Filler wires 35 100 35 100 mm 3m 4.5 m MMT 25 250 A Air 0.61.2 6252513MMT 6252514MMT PMT 25 250 A MMT 27 270 A Air 0.61.2 6252713MMT 6252714MMT PMT 27 270 A MMT 32 320 A Air 0.81.6 6253213MMT 6253214MMT PMT 32 320 A Air 0.81.6 6253213 6253214 WS42W 300 A100 Liquid 1.01.2 1.2 1.6 6254206A12 6254206S10 6254206S12 6254208A12 6254208S10 6254208S12 MMT 35 350 A Air 0.81.6 6253513MMT

TIG welding Professional TIG welders know what they want and at Kemppi weve developed the tools to keep them smiling. Precise ignition and smooth, stable current flow are the baseline for every model in our TIG welding range. Optional remote control units can be selected to suit either workshop or site conditions, allowing welders to concentrate on quality. See pages 3637. MinarcTig MasterTig MLS MasterTig MLS ACDC MasterTig ACDC TIG Torches 20 21 22 23 2425 ..please visit www.kemppi.com 19

MinarcTig 180180 MLP 250250 MLP The finest TIG welding quality Just what youd expect from Kemppi TIGweldingequipment,accurateand refined ignition, plus the necessary control, power and duty to complete your welding task. MinarcTigrangeistheidealDCTIG welding solution for installation, repair and maintenance applications. 180 and 250 amp models suit high quality work and their lightweight and compact size is a real bonus for professionals on the move around site. In brief Clearparameterdisplay

MasterTigMLS 200030004000 Some tools simply feel better to use than others MasterTigMLSDCrangehasbecome an industry standard for many users, offering precise welding performance and lightweight, portable design. A popular choice for welding professionals, options include 200, 300and400amppowersources with 30 duty cycle at maximum output current. Choose from four control panel options, allowing you to select exactly the parameter control thats right for your welding application. In brief DCTIGa

MasterTigMLS 230030003003 ACDC MLS control for the finest TIG welding quality The best tools make demanding workeasy.MasterTigMLSACDC offersTIGweldingprofessionals the necessary control to meet their exacting needs. Whatever the application,enjoytheperformance. Model choice includes 230 amp, 1ph230Vor300amp,3ph400V,plus 300amp3ph230V460Vmultivolt. In brief TIGandMMAprocesseseg DC,DC,AC,MIXTIG Powercostefficient,compact dimensions MasterCooloptionforhigh duty applications MicroTackforfast,lo

MasterTig ACDC 3500W Powerful dependable and reassuringly economic MasterTigACDC3500Wonly requires a 20 amp 3ph power supply, some small indication of the economy offered by this modern power source design. A maximum power output of 350 amp at60dutycycleensuresyouhave enough power and the integral water cooling unit keeps water cooled torches cool during high duty production welding. In brief AutomaticACbalanceincreasesthe quality and speed of welding Precisepenetrationcontrolbasedon ACfreque

TTMTTKTTC TIG welding torch range Welding craftsmen deserve the besttools.KemppiTIGtorches justfeelthatlittlebitbetter in the hand for those quality welding tasks. KemppiTIGtorchessuitavariety of equipment and are available from4mto16minlength. Manufactured using the best materials, you can trust KemppiTIGtorchestoperform, allowing you to concentrate on completing beautiful looking TIGwelds. TIG welding torch options The TTM range is equipped with manual gas valves to regulate the shielding ga

TIGWeldingTorches TTC 130 Load capacity, Ar CO TTC 130F TTC 160 160 A 1.02.4 R 627016004 627016008 627016016 TTC 160S 160 A 1.02.4 R 627016204 627016208 627016216 TTC 220 220 A 1.03.2 R 627022004 627022008 627022016 TTC 200W 300 A 200 A 1.02.4 R Snap connection 627020504 627020508 627020516 TTC 250W 350 A 250 A 1.04.0 R Snap connection 627025504 627025508 627025516 TTC 250WS 250 A 200 A 1.04.0 R Snap connection 627025704 627025708 627025716 DC 40 ED 130 A 130 A DC 100 ED Electrodes

MMA welding Compact, lightweight and capable. Kemppi MMA equipment meets professional welding demands in every respect. Arc ignition and stability dynamic control ensure every electrode burns effortlessly to produce quality welding. All models are power generator compatible and able to operate in sub zero or desert sun conditions. So whether you need to repair your snow bike or complete that steel building project in the heat of the midday sun, you can trust Kemppi MMA equipment to get the job d

Minarc 150151220 Little giants of the MMA welding world Outstanding performance is no overstatement.Everyelementof Minarc MMA is designed to meet the needs of welders on the move. Where size, weight and welding quality are concerned, there is no equal. Idealforsiteuse,youcanuse Minarc MMA from either mains or generator power supplies. Enjoy140220ampwelding power at 35 duty cycle. Minarciseasytocarry.Evenwhen climbing site ladders and staircases you can normally take everything youneedinonejourn

MasterMLS 25003500 Premium MMA welding quality MasterMLSmachinesofferthebest choice in MMA welding refinement. Combine either the 250 or 350 amp powersourcewiththebasicMELor advancedMEXcontrolpanelsfor outstanding welding performance. High40dutycycleensuresyou have the work capacity to get the jobdonewhilstthecompactand lightweight specification makes work around site easy. In brief SpecificdesignforMMAwelding Compactandportable Controlpanelchoiceforvaried applications Designedforallelectro

FastMig KMS 400 AS CCCV site welding with extraordinary credentials Siteweldingmachinesnormallyserve a little compromise in performance. NotsowithFastMigKMS400AS. 400ampat80dutycycle,0.58m3 and weighing only 35kg leaves most competitorsinthecoldandthats before you start comparing the welding performance. UseFastMigKMS400ASforMMA weldingorasaqualityMIGMAG power supply. The perfect partner forArcFeed200300toughcasesite wirefeedunits.FastMigKMS400AS and ArcFeed combination requires no control cabl

KempGouge ARC 800 Mobile, heavy duty carbon arc gouging power KempGougeoffers800ampsof gouging power with 50 duty cycle. The characteristics curve is specifically designed for carbon arc gouging, so gouging properties are optimised and noise levels kept very low. Package includes power source, control panel, and transport unit for easy mobility. KempGougeletsyouopenroots or faulty welds, prepare welding grooves, cut metals, pierce holes, clean casts and remove excess metal. In brief Designeds

Welding Automation Repetitive high volume welding has become synonymous with robotised systems. Kemppi has developed welding equipment that either integrates or independently controls the welding power source parameters and setup. In addition, our welding engineers have developed Wise arc techniques that meet specific automation challenges in thin plate and multipositional welding. These products are further described on pages 4445 of this catalogue and can be ordered as optional fit to new or e

KempArc SYN 300, 400, 500 Pulse 350, 450 Modular MIG MAG welding systems for automation KempArc is specifically designed forMIGMAGweldingautomation. Synergicorpulsedweldingprocess variants are available in either 300400500ampsynergicmodels, or350or450amppulsedmodels. Eachrangeofferslogicalprocess adjustment,ensuringquicksetup for busy industry. Wise process automation products offer additional choice and solutions that match welding in the real world, so you can be sure to cover your welding r

KempArc options DT400wire feed unit mounts to the back of the robot arm or as a convenient integrated wire feed solution for any mechanized welding system. DT400 is compact and light in weight, incorporating a 4x4 drive mechanism. KempCool 20 keeps a cool head in the heat of production welding with 2 kW of cooling power. DT400 wire feed unit. KF62controlpendant offers remote welding control for KempArc Pulse power source. Connection voltage Fuse, delayed Output 40 C Dimensions mm Weight kg ..p

Accessories and Ancillary Products Kemppi offers a range of ancillary products to improve work safety, comfort and productivity. Welding helmets, arc time measurement, gas guards, earth return clamps, gun holders, remote power control and transport units are designed to compliment the use and efficiency of our equipment. Helmets Remote controls Ancillary products 2wheel transport units 4wheel transport units 35 3637 3839 4041 4243 34 For detailed product information, videos and news...

Beta 9090A90X Beta 90 Betaweldinghelmets KemppiBetaweldinghelmetsprovide excellent protection for welding and post weld cleaning and grinding processes. Equipped with either a standard glass filter or electronic arc sensitive lens, in fixed or variable filter shade specification. AllBetamodelsfeaturethesamelightweight shell that includes grinding impact rating. So whichever model you choose, you can be sure to enjoy the same safety protection. Beta 90A90X Inbrief Pivoting filter glass includi

Remote Controls Increase productivity, reduce fatigue Increaseweldingquality,work efficiency, comfort and safety with appropriate, easy to use remote controls. Gunremotes,handheldandpedal control units reduce the need for movement between workplace and power source, increasing work efficiency and reducing fatigue. C100F R11F C100F Length m Order code MinarcTig MasterTig MLS MasterTig MLS ACDC MasterTig ACDC 5 6185405 R11F 5 6185407 l l l l R11T R11T wireless remote control for MMA weldin

C100 C100C Length m Order code FastMig Synergic 5 6185410 C100C 10 6185411 C100A C100AC 10 6185417 C100D C100D 5 6185413 C100D 10 6185414 R10 R10 5 6185409 l l l l l R10 10 618540901 l l l l l l l R20 R20 5 6185419 l R20 10 6185419E l R11T R11T 6185442 R30 R30 5 6185420 lMXF l R30 10 m 618542001 l MXF l FastMig Pulse Minarc 220 MinarcTig MasterTig MLS MasterTig MLS ACDC MasterTig ACDC Master MLS KempGouge ARC800 l l l l l l l l l RMT 10 RTC 10 RTC 20 Guntorch compatible remote co

Ancillary Products Earth clampsConnection Kemppi 200, 200A Kemppi 350, 350A Kemppi 500, 500A Kemppi G 600, 600A 2535 mm, cable shoe connection 6 mm 5070 mm, cable shoe connection 6 mm, copper braid between the connector jaws 7095 mm, cable shoe connection 8 mm, copper braid between the connector jaws 35120 mm, cable connection with hex screw, brass frame, screwtype Order code 9871531 9871540 9871541 9871560 Electrode holders KEMPPI 300 KEMPPI 400 KEMPPI 500 KEMPPI 600 MYKING 200 MYKING 450

Gun holders GH 10 GH 20 GH 30 Order code 6256010 6256020 6256030 Gas guards GG 400 GG 200300 Order code 6237405 6237406 More productivity with the arc time measuring device Kemppi ArcTimer is a small palmsize tool that measures actual arc burning time from any welding device. It is intended for developing welding workprocesses and improving productivity for individual welding machines. Kemppi ArcTimer is attached to the welding or earthing cable, and it uses the current running in the cable

2WheelTransportUnits Recommended for smaller gas bottle sizes MST 400 ST 7 T 130 T 200 40 2Wheel Transport Units For detailed product information, videos and news...

..please visit www.kemppi.com T 10 MST 400 ST 7 T 10 T 100 T 110 T 120 T 130 T 200 Order code 6185294 6185290 6185231 6185250 6185251 6185252 6185222 6185258 Weight kg 11.8 17 18 20 18 33 23 28 l l l l l l l l l l l l l l l l l l l l l l l 2Wheel Transport Units 41 l Master MLS 2500, 3500 MasterTig MLS 2000 MasterTig MLS 3000, 4000 MasterTig MLS 3000, 4000 MasterCool 10 MasterTig ACDC 3500W MasterTig MLS 2300, 3000, 3003 ACDC FastMig Basic Synergic Pulse T 10 installation set W002085 FastMi

4WheelTransportUnits T 400 T 22 Kempact Pulse 3000 KempactCool 10 FastMig Basic Synergic Pulse FastMig Basic Synergic Pulse auxiliary unit PSL 55 P 20 PM 500 PM 501 PM 502 T 22 T 400 42 4Wheel Transport Units Order code 6185261 6185291 6185292 6185293 6185256 6185267 Weight kg 25 23 25 7.5 25 40 l l l l l l l l l For detailed product information, videos and news... MasterTig ACDC 3500W KempoWeld KempArc

P 30W P 40 Transport units for wire feeders and compact power sources P 501 P 250 PM 500 PM 501 P 500 Kempact MIG 2530Pulse 3000 P 250 P 500 P 501 Order code 6185268 6185265 6185269 Weight kg 7.2 7.2 6.5 l l l l l Check mounting kit requirements for wire feed units ..please visit www.kemppi.com 4Wheel Transport Units 43 FastMig MXF65, MXF67 P 20 Kempact Pulse 3000 KempactCool 10 PM 502 KempoWeldWIRE FastMig MF33 with mounting kit 6185287

Wise Wise decisions create a more productive result WISEproductsareweldingsoftware solutions that provide a range of useful benefits, enabling levels of welding performance that otherwise would be impossible to achieve with standard MIGMAGweldingprocess. CompatiblewithFastMigKMSandPulse and KempArc automation equipment, Wise process solutions can be purchased and integrated to your equipment delivery or added later if your welding needs change. In brief Manageweldingskillrequirement Increasew

Standard 1MIG WisePenetration WisePenetration WisePenetration delivers consistent power to the weld pool regardless of distance changes and deviations between the welding gun nozzle and work piece. Suitable for both manual and automated synergic MIGMAG welding, WisePenetration solves some age old problems. In brief Reducetheriskoflackoffusion Reducetheneedforweldingparameteradjustments Savereworktimecostthroughreductionsinwelddefects Easytouseanddeployintoproduction Suitableforusewithlong

KemppiArcSystem What, where, when and how Howmuchdoyouknowaboutthewelding activity and productivity at your company Normally answered on the basis of assumptions and individual observations, this question is difficult to qualify. WithKemppiArcSystemyoucanreallystart knowingandstoptheguesswork.Establish accurate information about welding process costs, equipment efficiency and utility. In brief Reliableandfactual Wirelessweldingdatacollection Measuredatabytheminute,hourorday Serviceincludess

Facts and figures when you need them KemppiArcSystemhelpsyoudigoutthefacts required to define efficiency and assist productivity improvements. Arc System is a clientserver welding solution consisting of data collection, data transfer, data analysis, and reporting functionality. Offered as a highquality turnkey solution, Arc System suits large national and international multiple welding unit and site users. Benefitfromthecollectionofreliabledata, identifying key operational performance at requir

Pro Weld Data Fast DLI 20 Measure, monitor and record local welding data Pro Weld Data lets you collect and analyse data from FastMig and KempArc automation welding machines. Connect the equipment as part of a LAN system or independently. Pro Weld Data provides a wealth of valuable information in a variety of report types. Measure primary welding data, set parameter limits and include importantWPSinformation.Pro WeldDataFastDLI20compliments anyinhouseweldingqualitysystem and presents easy, mana

ISO9001ISO14001 Quality and standards Kemppi is committed to achieving technical excellence. StandardsarecompliantwithISO 9001 quality management system andISO14001environmental managementsystem.CEmarking indicates that product complies withallEuropeandirectivesand essential harmonised standards. In brief CertifiedaccordingtoISO9001 CertifiedaccordingtoISO14001 Kemppiproductsconformtothefollowinginternationalstandards Safety requirements for arc welding equipment IECEN609741 IECEN609742 IE

Environment Kemppis development and commercialisation of inverter welding technology during the 1970s dramatically reduced power source electrical consumption. Today, so called green technology features strongly in our business model. Product lifecycle impact, power consumption, materials selection and product disposal are all considered factors by design. The Joy of Welding Joy and welding We believe there is a powerful connection, and it is our role to make sure that welders get their job don

Global support, local service Kemppi Oy Head office, production and distributor sales Finland T358389911 exportkemppi.com Kemppi Norge AS Norway T 47 33 34 60 00 sales.nokemppi.com Kemppi U.K. Ltd. United Kingdom T 44 845 6444201 sales.ukkemppi.com Kemppi Australia Pty Ltd Australia T61296059500 info.aukemppi.com Kemppi AS Denmark T4544941677 sales.dkkemppi.com Kemppi France S.A.S. France T330130900440 sales.frkemppi.com Kemppi Oy Limitada Chile T5629491990 arturo.silvakemppi.com Kemppik

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