Product catalogue 20122013

The Joy of Welding Around the World Kemppi business operates globally. The company headquarters and main production units are located in Finland. Kemppi sales organisations are established in Finland, Sweden, Norway, Denmark, Germany, France, United Kingdom, Netherlands, Poland, Russia, Australia, India and China. Kemppi also has representatives in more than 70 countries, responsible for country based product distribution, sales and customer service. For a full list of Kemppi sales companies, di

Kemppi product catalogue 20122013 3

A people business Design solutions Finnish industrial design carries integrity, efficiency, confidence and quality. Kemppi people are reliable, dedicated and responsible. Developing performance Kemppi welding products ensure productive satisfaction. Our research teams are curious and openminded to seek alternative solutions that further develop our customers performance. 4 A people business

Kemppi has introduced many new innovations to the market, pioneering the development of both welding devices and productive welding solutions and services. Today, the company still relies on the same basic values that have guided its operations for over 60 years. Entrepreneurship, innovation, honesty and respect for the individual are fundamental principles. Kemppi investment in research and product development place primary importance on the usability, technical quality and productivity of its

6 Contents

Contents MIGMAG welding TIG welding MMA welding Guns and torches Welding automation and arc performance solutions Software products, online services and arc monitoring Process training Accessories and ancillary products Web space information Quality and standards Environment Kemppi Warranty 2 Contact information 8 32 44 56 72 82 90 94 102 104 105 106 107 Special symbols 4roll wire drive 2roll wire drive ACDC Water cooling option DC Direct and pulsed current output Constant voltage output R

8 MIGMAG welding

MIGMAG welding MinarcMig Evo Kempact RA FastMig KMKMS FastMig Pulse Kempact MIGKempact Pulse SuperSnake FitWeld ArcFeed 10 12 16 20 24 26 28 30 Because welding applications vary, we design products to meet specific needs. So if youre looking for a lightweight compact machine or modular welding equipment for heavy industry, you can be sure to select the right machine for the task. Designed for welders with an eye for quality, Kemppi MIGMAG equipment keeps the technology on the inside and simple,

MinarcMig Evo 170200 An adaptive tool for the mobile welder 1 Phase CV Energy e cient Why buy Preciseweldqualityandarc ignition 200A170AofMIGMAGwelding powerfroma16Asupply ChooseeitherAutomaticor Manualmodel UsewithFe,FeFCW,Ss,Al,CuSi fillerwires,1kgand5kgspools Justsettheplatethicknessand weldwith200Amodel Largegraphicaldisplayguides user Designedforusewithlongsupply cablesof100m A3metergun,cablesetand carryingstrapincluded Suitableformainsnetworkor generatoruse Kemppi2warrantyforp

Technical specifications MinarcMig Evo Connection voltage Connection voltage AU Rated power at max. current Supply current Connection cable Fuse Output 40 C Welding range Noload voltage Idle power Voltage steps Power factor at max. current Efficiency at 100 ED Filler wires Fe solid wire Fe cored wire Ss Al CuSi Wire feed speed adjustment range Wire spool Shielding gases External dimensions Weight incl. gun and cables 3.0 kg Temperature class EMC class Degree of protection Operating temperature

Kempact RA Switch on the new standard Energy e cient MVU 1 3 Phase CV Phase Why buy Modern,energyefficientpower source Excellentweldingperformance withmixedorC02shieldinggas Precise,cleanarcignition Maximumoutputat35duty cycle Large,clearLCDdisplay WireLineTMserviceindicator GasMateTMchassisdesign featuringfloorlevelcylinder loading BrightsTMcabinetlighting HotSpotTMheattreatment function 2T4Tgunswitchlatching Spotandcyclearctimer Partsstoragetrays 3.5mFEweldinggun Kemppi2warr

Design features 1. 2. 3. 4. 5. 6. 7. 8. 9. Tough Plexiglas cover and lens plate provide added protection and style. Choose either Regular R models or Adaptive A models control panel interface. 2roll 181 and 251 models or 4roll 253 and 323 models wire drive systems. Inverted gun connection improves wire feeding and gun life. BrightsTM wire cabinet lighting for low light conditions. WireLineTM service symbol alerts drive system maintenance needs. Integrated storage trays for wire drive and gun par

Kempact RA Technical specifications Kempact Connection voltage Rated power at max. current Supply current Connection cable Fuse Welding range Power factor at max. Efficiency at 100 ED Wire feed speed adjustment range Voltage adjustment range External dimensions Weight without gun and cables EMC class Standards IEC 609741, IEC 609745, IEC 6097410, IEC 61000312 Kempact Connection voltage Rated power at max. current Supply current Connection cable Fuse Welding range Power factor at max. Efficiency

Kempact RA Technical specifications Kempact Connection voltage Rated power at max. current Supply current 253 RMVAMV 3, 5060 Hz 40 ED I1max 250 A230V 40 ED I1max 250A400V 40 ED I1max 250A230V 40 ED I1max 250A400V 100 EDI1eff 150A230V 100 EDI1eff 150A400V Connection cable Fuse Welding range Power factor at max. Efficiency at 100 ED Wire feed speed adjustment range Voltage adjustment range External dimensions Weight without gun and cables EMC class Standards IEC 609741, IEC 609745, IEC 6097410 LxW

FastMig KMKMS Why buy Preciseelectroniccontrol Qualityweldingperformance Practical,modulardesign Lowenergyconsumption Distancewirefeedingoptions Practicalandversatilefunctions WiseTMprocesssolutions 3 Phase CV CV CC Energy e cient Applications Metalfabricationworkshops Shipyardsandoffshoreindustry Chemicalandprocessindustry Steelstructureworkshops Combine choice, power, quality and economy FastMig KM and KMS MIGMAG machines pack huge duty cycle performance into compact lean dim

FastMig KM key features FastMig KM range is the modern alternative to traditional stepswitch designs. New control technology ensures excellent arc ignition and welding performance, so you spend more time welding and less time cleaning weld spatter. Choose from 300400500 amp power source models, plus two robust, impact resistant, plastic cased wire feeders for 200 mm and 300 mm wire spools. Electronic control means you can tune and adjust the weld settings from the wire feed unit, even during wel

FastMig KMKMS Technical specifications FastMig Connection voltage Rated power at max. current Connection cable Fuse, delayed Output 40 C 60 ED 80 ED 100 ED Open circuit voltage Power ratio at max. current Welding range External dimension mm Weight FastMig wire feeders Operating voltage Rated power Output 40 C Wire feed mechanism Wire feed speed Wire spool, maximum Filler wires mm Fe, Ss Cored wire Al External dimensions mm Weight FastCool 10 Operating voltage Rated power Cooling power Maxim

FastMig KMKMS Ordering information Power Sources FastMig KM 300 FastMig KM 400 FastMig KM 500 FastMig KM 400 MVU FastMig KMS 300 FastMig KMS 400 FastMig KMS 500 FastMig KMS 400 MVU Control panels SF 51 SFW 52 SFW 53 SF 54 WiseRootTM feature Wire Feeders MF 29 MF 33 MXF 63 MXF 65 MXF 67 FastCool 10 Transport units PM 500 PM 501 with PSL 55 PM 502 P 500 MF 29, MF 33, MXF 63 P 501 MXF 65, MXF 67 T 10 T 120 Remote control units R10, 5 m R10, 10 m R20, 5 m RMT 10 PMT R30 DataRemote 5 m R30 DataRemote

FastMig Pulse 350450 Modular design, digital precision and quality 3 Phase CV CC Why buy Basic,1MIG,pulsed,double pulsed,andMIGMAGprocesses Highqualityweldingperformance Wisearcsolutioncompatible Menulanguagechoice Powercostefficient Securitycodelock Its your welding mission FastMig Pulse puts you in control. We dont just mean in welding terms, although FastMig Pulse is particularly impressive here. FastMig Pulse sets new standards for customer choice. The software architecture allow

Key features Clear, simple control panel. Power and arc length control, memory channels and lock, safety isolation, inductance, gas test, wire inch, 2T4T, hot start, crater fill and MMA and MatchLog options. DuraTorque 4x4 wire drive mechanism ensures consistent wire speed and quality welds. Threecore control cable makes distance cable sets lightweight and easy to maintain. Tough, dualskin wire feed case options made from impact resistant plastic. MXF63 and MXF67 casings offer long service life

FastMig Pulse 350450 Technical specifications FastMig Pulse Mains voltage Rated power 3, 5060 Hz 60 ED 80 ED 100 ED Connection cable fuse delayed Output 40 C 60 ED 80 ED 100 ED Welding current and voltage range Max. welding voltage MMA Open circuit voltage MMA Open circuit voltage MIGMAGPulse Open circuit power Efficiency Power factor Storage temperature range Operating temperature range Protection class External dimensions Weight Voltage supply for auxiliary devices X14, X15 Voltage supp

FastMig Pulse 350450 Ordering information Power sources FastMig Pulse 350 power source FastMig Pulse 450 power source Wire feeders MXF63 wire feeder, 200 mm MXF65 wire feeder, 300 mm MXF67 wire feeder, 300 mm MXF63 wire feeder, 200 mm MXF65 wire feeder, 300 mm MXF67 wire feeder, 300 mm Gun holder GH 30 Control panels Arc Wizard P65 setup panel PF63 wire feeder control panel PF65 wire feeder control panel Coolers FastCool 10 cooling unit SuperSnakes The Kemppi SuperSnake GT02S range includes 10,

Kempact MIG 2530, Kempact Pulse 3000 Combine the economy of cost, size, weight, and performance 3 Phase CV Why buy BasicMIGMAGmodel Synergicpulsedmodel 4rollwiredrivesystem Electronicpowerregulation Maximumoutputat40 duty cycle Lightweight22 kg Plenty of welding power per kilogram Kempact 2530 is 70 lighter in weight than traditional step regulated machines. Electronic control of voltage and wire speed allows arc tuning during the weld process, so you can quickly establish the desi

Technical specifications Kempact Connection voltage Rated power Connection cable Fuse, delayed Output 40 C 40 ED 60 ED 100 ED Open circuit voltage Power factor at max. current Efficiency at max. current Welding range Wire feed speed Wire spool Wire feed mechanism Filler wires mm Fe, Ss Cored wire Al CuSi External dimensions mm Weight LxWxH max. H07RNF 3, 5060 Hz MIG 2530 400 V 15 12 kVA 4G1.5 5 m 16 A 250 A26.5 V 207 A24 V 160 A22 V 40...50 V 0.64 87 10...30 V 1...18 mmin 300 mm 4roll 0.6

SuperSnake GT02SGT02SW The ultimate distance and access solution Why buy SuitableforFeSsAlFCWMCW fillerwires Includesvoltageandwirespeed adjustment Large,clearmeterdisplay BrightsTMLEDcabinetlighting 10,15,20,25meterairand watercooledmodels Visiblesafetywithtough,bright orangesheathing Gunremotecontroloption Weld predator If distance and access are your problem, then take a look at SuperSnake GT02S and GT02SW. SuperSnake extends the reach of standard Euro MIG welding guns, providing s

Technical specifications SuperSnake Output 40 C Wire feed mechanism Wire feed speed Feeder body GT02SW dimensions L x W x H Wire recommendations, 25 m 60 ED 380 A 2roll 0...25 mmin 102 x 371 x 138 mm Solid FeSs Al alloys FCWMCW Cable diameter Supply voltage Protection class 50 mm2 50 VDC IP23S 1.0...1.6 mm 1.2...1.6 mm 1.2...1.6 mm Liberate your welding team by giving greater freedom of movement. Ordering information SuperSnake GT02S, 10 m GT02S, 15 m GT02S, 20 m GT02S, 25 m GT02SW, 10 m G

FitWeld 300 Big power, small package, quick ignition 3 Phase CV Energy e cient Why buy 300 Aat20 dutycycle,14.5 kg Easytunesteplessvoltageand wirespeed Adjustmentforshieldinggasflow toweldinggun Threepositionswitchforselfshieldedandgasshieldedfiller wires Speed, quality and economy FitWeld 300 MIGMAG machine is the solution for tacking and welding in heavy industry. QuickArcTM ignition techniques, the latest GT WireDriveTM mechanics and BrightsTM cabinet lighting, combine with other feat

FitWeld architecture 1. 2. 3. 4. 5. 6. 7. 8. 9. Adjustment for shielding gas flow to welding gun. BrightsTM LEDs illuminate the wire feed cabinet, making wire spool changes and adjustment easy and safe in dark conditions. GT WireDriveTM is compact and strong, giving rapid response to welding gun trigger signals. Designed for multiple arc start use. QuickArcTM ignition ensures precise, clean arc ignition, so spatter is minimised and arc stabilisation is fast. Reinforced fibre plastic case protect

ArcFeed 200300300P300RC MIGMAG productivity from any CC or CV welding power source CV CC Why buy UtiliseMMApowersourcesfor productiveMIGMAGwelding Idealfortoughsiteenvironments Excellentforselfshieldedfiller wires Compact,lightweight,robust Large,clearLCDdisplay Voltage sensing wire feeder ArcFeed 200 and 300 are voltage sensing wire feed units for productive MIGMAG welding. They can be used from almost every welding power source, including welder generators. Even old static MMA equipmen

Technical specifications ArcFeed Rated power Output 40 C Wire feed mechanism Filler wires mm Cored filler wires Selfshielded fluxcored wires Solid wires External dimensions Weight LxWxH 100 ED 200 150 W 300 A 4roll 1.2...2.0 1.6...2.0 1.0...1.6 510 x 200 x 310 mm 11 kg 300, 300RC 150 W 300 A 4roll 1.2...2.0 1.6...2.0 1.0...1.6 590 x 240 x 445 mm 15 kg 300P 150 W 300 A 4roll 1.2...2.4 1.6...2.4 1.0...1.6 590 x 240 x 445 mm 15 kg Ordering information Wire Feeders Kemppi ArcFeed 200 Kemppi ArcFe

32 TIG welding

TIG welding MinarcTig Evo MinarcTig MasterTig MLS MasterTig MLS ACDC MasterTig ACDC 34 36 38 40 42 Professional TIG welders know what they want. At Kemppi weve developed the tools to keep them smiling. Precise ignition and smooth, stable current flow are the baseline for every model in our TIG welding range. Optional remote control units can be selected to suit either workshop or site conditions, allowing welders to concentrate on quality. Kemppi product catalogue 20122013 33

MinarcTig Evo 200200MLP The finest TIG welding quality 1 Phase CC DC Energy e cient Why buy 200ADC25dutycycle, 1phase,230V Smoothweldingquality Refinedarcignitionfrom5A Preandpostgastimer Slopeinouttimer Torchswitchlatching MLPandPulseweldingoption Remotecurrentcontrolsoptions PFCtechnologyforultimateenergy efficiency Mainsnetworksorgeneratoruse Kemppi2warrantyforpartsand labour Smooth, refined and powerful MinarcTig Evo is just what youd expect from a Kemppi TIG welding machine.

Technical specifications MinarcTig Evo 200200MLP Connection voltage Rated power at max. current Supply current, I1max Supply current, I1eff Connection cable Fuse Output 40 C 1, 5060 Hz 25 ED TIG 35 ED MMA TIG MMA TIG MMA H07RNF type C TIG MMA Welding range Open circuit voltage Idle power Power factor at 100 ED Efficiency at 100 ED Striking voltage Stick electrodes, MMA External dimensions Weight without cables Temperature class Degree of protection EMC class Operating temperature range Stora

MinarcTig 250, 250MLP Powerful, portable and compact 3 Phase CC DC Why buy Excellentlowcurrentignition Clearparameterdisplay Preandpostgastimer Slopeinouttimer Torchswitchlatching Pulseweldingoption Refined TIG welding quality for precise applications MinarcTig 250 is the ideal DC TIG welding solution for installation, repair and maintenance applications. The 250 amp model suits high quality work and the lightweight and compact size is a real bonus for professionals on the move around

Technical specifications MinarcTig 250250MLP Connection voltage Rated power at maximum current Connection cable Fuse, slow Output 40 C 35 ED TIG 100 ED TIG 35 ED MMA 100 ED MMA Welding range Open circuit voltage Power factor at maximum current Efficiency at maximum current Stick electrode External dimensions Weight without cables TIG MMA TIG MMA LxWxH TIG MMA 5060 Hz TIG MMA H07RNF 3, 400 V 20...15 7.2 kVA 8.2 kVA 4G1.5 5 m 10 A 250 A20.1 V 160 A16.4 V 220 A28.8 V 150 A26.0 V 5 A10.2 V 25

MasterTig MLS 30004000 Some tools simply feel better to use than others 3 Phase CC DC 5060 Hz Why buy DCTIGandMMApoweroutput Compactsizeensureseffortless mobility Excellentignitionquality,evenwith longTIGtorches Quickpulsefunctionincreases weldingspeedandquality Suitableformainsorpower generatoruse DC equipment for industrial applications MasterTig MLS DC range has become an industry standard for many users, offering precise welding performance and lightweight, portable design. A p

Technical specifications MasterTig MLSTM Connection voltage Rated power at 100 ED Connection cable Fuse, delayed Output 40 C 30 ED TIG 60 ED TIG 100 ED TIG 35 ED MMA 40 ED MMA 60 ED MMA 100 ED MMA Welding range Open circuit voltage Power factor at 100 ED Efficiency at 100 ED Stick electrode External dimensions Weight MasterCool 10 Connection voltage Cooling power Rated power External dimensions Weight 5060 Hz 100 ED 100 ED LxWxH 400 V 15...20 230 V 15...10 1.0 kW 250 W 500 x 180 x 26

MasterTig MLS 23003003 ACDC MLS control for the finest TIG welding quality 1 Phase 3 Phase ACDC 5060 Hz Energy e cient Why buy TIGandMMAprocesseg DCDCACMIXTIG Powercostefficient,compact dimensions MasterCooloptionforhighduty applications MicroTackforfast,lowheattack welding Make demanding work easy MasterTig MLS ACDC offers TIG welding professionals the necessary control to meet their exacting needs. Whatever the application, enjoy the performance. Model choice includes a 230 A versi

Technical specifications MasterTig MLS Connection voltage Rated power at 100 ED Connection cable Fuse recommendation slow Output 40 C 40 ED TIG 60 ED TIG 100 ED TIG 40 ED MMA 60 ED MMA 100 ED MMA Welding range Open circuit voltage AU models Power factor at 100 ED Efficiency at 100 ED Stick electrode, MMA External dimensions Weight LxWxH TIG MMA 5060 Hz TIG MMA H07RNF 2300 ACDC 1, 230 V 15 5.7 kVA 6.0 kVA 3G2.5 3.3 m 15 A 230 A19.2 V 200 A18 V 170 A16.8 V 180 A27.2 V 150 A26 V 120 A24.8

MasterTig ACDC 3500W Powerful, dependable and reassuringly economic 3 Phase CC ACDC Energy e cient MasterTig ACDC 3500 mounted to T22 transport unit. Why buy AutomaticACbalanceincreases thequalityandspeedofwelding Precisepenetrationcontrolbased onACfrequencyadjustment Reliablearcignitionand functionality Achoiceofthreecontrolpanels suitingdifferentcustomerneeds Energyefficientandexcellentfor limitedfusedsupplies Powerful ACDC TIG equipment with a small appetite MasterTig ACDC 3500W

Technical specifications MasterTig ACDC 3500W Connection voltage Rated power, max. Fuse, delayed Output 40 C 3, 5060 Hz TIG MMA 400 V 60 TIG AC 100 TIG AC 60 MMA DC 100 MMA DC Welding range TIG DC AC MMA Open circuit voltage Power ratio at max. current Efficiency at max. current External dimensions Weight LxWxH AC, DC 400 V 10 11.7 kVA 15.7 kVA 20 A 350 A24 V 280 A21.2 V 350 A34 V 280 A31.2 V 3 A10 V...350 A24 V 10 A10 V...350 A24 V 10 A20 V...350 A34 V 70 V DC 0.9 80 690 x 260 x 870 mm 74

44 MMA welding

MMA welding Minarc Evo Minarc 220 Master MLS FastMig KMS 400 AS KempGouge 46 48 50 52 54 Compact, lightweight and capable. Kemppi MMA equipment meets professional welding demands in every respect. Arc ignition and stability dynamic control ensure every electrode burns effortlessly to produce quality welding. All models are power generator compatible and able to operate in sub zero or desert sun conditions. So whether you need to repair your snow bike or complete that steel building project in t

Minarc Evo 150 Little giants of the welding world Energy e cient 1 Phase CC Why buy Premiumweldingperformance Usewithallelectrodetypes PFCtechnologyforultimate energyefficiency Designedforusewithlongsupply cables Highcurrentoutputandduty cycle Lightweightandportable PreciseliftTIGtechnology Mainsnetworkorgeneratoruse Optionalremotecontrol Kemppi2warrantyforpartsand labour Outstanding welding performance Every element of Minarc Evo 150 is designed to meet the needs of professional

Technical specifications Minarc Evo 150 Connection voltage Rated power at max. current Supply current Connection cable Fuse Output 40 C 1 5060 Hz 35 ED MMA 35 ED TIG 35 ED I1max 100 ED I1eff H07RNF type C 35 ED MMA 100 ED MMA 35 ED TIG 100 ED TIG Welding range Noload voltage peak Idle power Voltage steps Power factor at 100 ED Efficiency at 100 ED Stick electrodes External dimensions LxWxH Weight Temperature class EMC class Degree of protection Operating temperature range Storage temp

Minarc 220 Powerful, portable and compact 3 Phase CC Why buy Excellentweldingqualityand ignitiondynamics Lightweight,highpowerand duty Readytoweldpackages For welding on the move Minarc 220 is a three phase, 220A DC MMA welding power source, offering a truly portable specification for welding technicians on the move. Ignition performance is excellent with all MMA electrode types and the TIG welding TouchArc function provides reliable DC TIG welding capability when combined with the TTC 22

Technical specifications Minarc 220, 220 VRD Connection voltage Rated power Output 40 C Connection cable Fuse, delayed Welding range Open circuit voltage Power factor at maximum current Efficiency at max current Stick electrode External dimensions Weight LxWxH MMA MMA TIG 3, 5060 Hz 35 ED MMA 100 ED MMA 35 ED TIG 100 ED TIG H07RNF 400 V 20 ...15 220 A 150 A 220 A 160 A 4G1.5 5 m 10 A 10 A20.4 V220 A28.8 V 10 A10.4 V220 A18.8 V 85 V 30 VVRD 0.91 TIG 0.92 0.86 TIG 0.80 1.55.0 mm 400 180 34

Master MLS 25003500 Premium MMA welding quality 3 Phase CC Why buy SpecificdesignforMMAwelding Compactandportable Controlpanelchoiceforvaried applications Designedforallelectrodetypes MMAandTIGweldingfunction Suitableforusewithpower generators Excellent arc control, durable design Master MLS machines offer the best choice in MMA welding refinement. Combine either the 250 or 350 amp power source with the basic MEL or advanced MEX control panels for outstanding welding performance. High

Technical specifications Master MLSTM Connection voltage Rated power at max. current Connection cable Fuse, delayed Output 40 C Welding range Open circuit voltage Power factor at 100 ED Efficiency at 100 ED Stick electrode External dimensions Weight LxWxH 40 ED 100 ED MMA TIG 3, 5060 Hz MMA TIG H07RNF 2500 400 V 15...20 9.4 kVA 8.4 kVA 4G1.5 5 m 10 A 160 A26.4 V 10 A20.5 V...250 A30 V 5 A10 V...300 A22 V 80 V 0.95 86 1.5...5.0 mm 500 x 180 x 390 mm 20 kg 3500 400 V 15...20 15 kVA 13.8 kVA

FastMig KMS 400 AS CCCV site welding with extraordinary credentials 3 Phase CV CC 5060 Hz Why buy Highoutputpoweranddutycycle ForDCMMAandMIGMAG welding Powergeneratorcompatible Lightweightandcompact,only 35 kg Power all DC welding process Site welding machines normally serve a little compromise in performance. Not so with FastMig KMS 400 AS. 400 amp at 80 duty cycle, 0.58 m3 and weighing only 35 kg leaves most competitors in the cold and thats before you start comparing the welding

Technical specifications FastMig KMS 400 AS Connection voltage Rated power 3, 5060 Hz 60 ED 80 ED 100 ED Connection cablefuse delayed Fuse delayed Output 40 C 60 ED 80 ED 100 ED Welding current and voltage range Max. welding voltage Open circuit voltage Open circuit power Efficiency at 100 ED Power factor at 100 ED Operating temperature range Storage temperature range Degree of protection EMC class External dimensions Weight Voltage supply for auxiliary devices X14, X15 Voltage supply fo

KempGouge ARC 800 Mobile, heavy duty carbon arc gouging power 5060 3 Phase Hz CC Energy e cient Why buy Designedspecificallyforcarbon arcgouging Extremelypowerefficient Compactandeasytomove Panelorremotecurrent adjustment The heavyduty gouging specialist KempGouge offers 800 amps of gouging power with 50 duty cycle. The characteristics curve is specifically designed for carbon arc gouging, so gouging properties are optimised and noise levels kept very low. Package includes power source

KempGouge ARC 800 is a fast, effective, and safe way to Openrootwelds Removefaultyweldsandcracks Prepareweldinggrooves Cutmetal Pierceholes The carbon arc gouging electrode holder GT4000 is designed for use with the KempGouge and suits either round or flat electrodes. KempGouge ARC 800 makes easy work of carbon arc gouging tasks. Technical specifications KempGougeTM ARC 800 Connection voltage Rated power at max. current Output Fuse Welding range Connection cable Open circuit voltage Powe

Guns and torches MIGMAG welding gun range Consumable and replacement parts TIG welding torch range Consumable and replacement parts 58 60 68 70 Designed for comfortable and productive welding. Many welding tasks carry exceptional responsibility for the business and craftsman completing the work. So whether youre welding ship hulls or pleasure boats, rail cars or racing cars, you can trust Kemppi welding guns and torches to deliver value to every weld. 56 Guns and torches

Kemppi product catalogue 20122013 57

MIGMAG welding gun range Designed for comfortable and productive welding The best combination of weight and balance ensures welding craftsmen comfortably deliver their skill weld after weld. Choose from a wide range of Euro connected MIGMAG welding guns in a variety of lengths from 3 to 8 meters. FE guns are specifically designed for regular fabrication tasks using ferrous filler wires and are available from 3.5 to 5 meters in length. MMT guns are suitable for use across a wide range of material

Technical specifications and ordering information FE Load capacity, Ar CO Cooling Filler wires Length Ordering code mm 3.5 m 5m 35 FE 20 200A Air 0.6...1.2 6602003 6602004 FE 25 250 A Air 0.6...1.2 6602503 6602504 FE 27 270 A Air 0.6...1.2 6602703 6602704 FE 32 320 A Air 0.8...1.6 6603203 6603204 FE 35 350 A Air 0.8...1.6 6603503 6603504 FE 42 420 A Air 0.8...1.6 6604203 6604204 MMT Load capacity, Ar CO Cooling Filler wires Length Ordering code mm 3m 4.5 m 35 100 MMT 25 250 A A

Consumable and replacement parts Kemppi consumable and replacement parts are specifically designed for their application and manufactured under the ISO quality system. Please ensure that you always select and replace damaged or worn gun parts with original Kemppi equipment. All parts listed suit the model specifications at the time of publication. 60 Consumable and replacemant parts

Contact tips When you replace the contact tip, always check the label on the tip to make sure that the part is suitable for the filler wire. As a general rule, the contact tip hole must be 0.20.5 mm greater than the filler wire diameter. M8 Standard contact tips M8 DHP for solid mild steel and fluxcored wire Marking Kemppi 1.2 Wire 0.8 0.9 1.0 1.2 1.4 1.6 2.0 2.4 2.8 3.2 Contact tips M8 DHP for Aluminium wire Marking Kemppi 1.2 A 0.8 0.9 1.0 1.2 1.4 1.6 Contact tips M8 CuAg for Fe and flux cor

Wire liners Kemppi gun liners are strong, durable and efficient. Designed to suit specific filler wire materials and applications, Kemppi liners support the filler wire and ensure reliable delivery to the welding arc. The liner selection tables describe gun type, filler material, liner colour, item code and gun length. Steel spiral liners carry the same colour coding as Kemppi machine feed rolls and drive rolls, making wire size, liner and drive roll matching easier if the gun is connected to Ke

FE 20, FE 25, MMT 25 , PMT 25 1. 14 mm 2. 3. 4. 14 mm 14 mm 14 mm Gas nozzle 60,5 60,5 60,5 60,5 1. 9580101 2. 958010101 3. 4113470 18 mm 18 mm 18 mm 20 mm 4. 9580101E Standard With insulating ring For spot welding Thick wall Insulating bush 9591010 Contact tip 9876635 9876636 0,8 mm M6 1,0 mm M6 FE 20 Please see page 61 for a full listing of available contact tips. Contact tip adapter 9580173 Insulating ring 9591079 Locking spring 4275240 Neck 45 4153040 Wire liners 4188573 4

FE 27, MMT 27, PMT 27, FE 32, MMT 32, PMT 32, MMT 30W, PMT 30W, WS 30W 1. 14 mm 2. 14 mm 3. 12 mm 4. 14 mm Gas nozzle 1. 4295760 Standard M8 Long Conical Standard M6 2. 4295760L 3. 4295760C 4. 4294970 76 79 76 70 20 mm 20 mm 20 mm 20 mm Contact tip 9580123 1.0 M8 Please see page 61 for a full listing of available contact tips. Contact tip adapter 4295740 M8 4294890 M6 Gas diffuser 4294880 4294880CER 1. 2. 1. Neck 50 3146800 2. Neck 50 3146780 FE 27MMT 27PMT 27 FE 32MMT 3

FE 35, MMT 35, PMT 35, WS 35, MMT 42W, PMT 42W, WS 42W 1. 16 mm 2. 16 mm 3. 16 mm 4. 13 mm Gas nozzle 1. 4307050 2. 4300260 Standard, isolated Standard Long Conical 77 77 80 77 3. 4300260L 4. 4300260C 22 mm 22 mm 22 mm 22 mm Insulating bush 4307020 Contact tip 9580123 1.0 M8 Please see page 61 for a full listing of available contact tips. Contact tip adapter 4295740 M8 PMTMMTWS 35 Contact tip adapter W006183 Brass W006182 Copper PMTMMTWS 42W PMTMMTWS 42W Gas diffuser W0

FE 42, MMT 42, PMT 42, MMT 52W, PMT 52W 1. 18 mm 2. 18 mm 3. 18 mm 4. 14 mm Gas nozzle 1. 4307070 2. 4300380 Standard, isolated Standard Long Conical Special long 89.5 mm 80 80 83 80 3. 4300380L 4. 4300380C 5. 4308190 25 mm 25 mm 25 mm 25 mm Insulating bush 4307030 Contact tip 9580123 1.0 M8 Please see page 61 for a full listing of available contact tips. Contact tip adapter W004508 M8 4304600 M8 Gas diffuser W004505 PMT 52WMMT 52W FE 42PMT 42MMT 42 1. Neck 50 1. 2. 3. SP

MMG20, MMG22 1. 14 mm 2. 14 mm Gas nozzle 1. 9580101 80 80 2. 9580101E Thick wall 18 mm 20 mm Insulating bush 9591010 Contact tip 9876635 0.8 M6 Please see page 61 for a full listing of available contact tips. Contact tip adapter 9580173 M6 Insulating ring, neck 9591079 Locking spring 4275240 Neck 45 4153040 Wire liners 4307650 4307660 Fe Ss, Al 0.6...1.0 0.8...1.0 3m 3m Standard delivery Kemppi product catalogue 20122013 67

TIG welding torch range Welding craftsmen deserve the best tools Kemppi TIG torches just feel that little bit better in the hand for those quality welding tasks. Kemppi TIG torches suit a variety of equipment and are available from 4 to 16 meters in length. Manufactured using the best materials, you can trust Kemppi TIG torches to perform, allowing you to concentrate on completing beautiful looking TIG welds. The TTM range is equipped with manual gas valves to regulate the shielding gas flow, en

Technical specifications and ordering information TTK Output DC 40 ED DC 100 ED AC 40 ED AC 100 ED Electrodes Connection mm Gascurrent Watercurrent Gas Length Ordering code 4m 8m 16 m TTC Output Electrodes Connection DC 40 ED 100 ED mm Gascurrent Water Length Ordering code 4m 8m 16 m 30 m TTK 130 130 A 100 A 1.0...2.4 R 627063004 627063008 627063016 TTC 130 130 A 1.0...2.4 R 627013004 627013008 627013016 TTK 130F 130 A 100 A 1.0...2.4 R 627063104 627063108 627063116 TTC 130F 130 A 1.0...

Consumable and replacement parts Big torch head TTK 160, 220, 220S, 350W, TTC 160, 220, 250W 1. Gas nozzle No. 4 5 6 7 8 10 12 No. 5 6 7 8 11 Ordering number 7990766 7990770 7990771 7990772 7990773 7990775 7990776 Ordering number 7990783 7990784 7990785 7990786 7990787 mm a 18.0 18.0 18.0 18.0 18.0 21.0 24.0 mm a 25.0 25.0 25.0 25.0 25.0 b 12.5 14.0 15.5 16.5 22.0 c 7.5 9.0 11.0 12.0 17.0 2. gas lens 1.6 2.4 3.2 4.0 7990711 7990712 7990713 7990714 d 42.0 42.0 42.0 42.0 42.0 b 11.5 12.5 14

Small torch head TTK 130, 130F, 160S, 250WS, 300W, TTC130, 130F, 160S, 200W, 250WS 1. Gas nozzle No. 4 5 6 7 4 5 6 No. 4 5 6 7 Ordering number 7990760 7990761 7990762 7990763 9878019 9878020 9878021 Ordering number 7990779 7990780 7990781 7990782 mm a 14.5 14.5 14.5 14.5 mm 15.0 15.0 15.0 mm a 18.5 18.5 18.5 18.5 b 10.5 12.0 13.5 15.0 c 7.0 8.0 9.5 11.0 d 25.5 25.5 25.5 25.5 10.5 11.5 13.5 6.5 8.0 9.5 48 48 48 b 10.0 11.0 14.5 14.5 c 6.5 8.0 10.0 11.0 d 30 30 30 30 1. c b d a Height Standar

Welding automation and arc performance solutions 72 Welding automation and arc performance solutions

KempArc SYN KempArc Pulse MagTrac KempArc Pulse TCS 74 78 80 Repetitive high volume welding is synonymous with automated welding systems. Kemppi offers a range of equipment and software solutions, designed to increase arc welding productivity and quality for the wide ranging needs, applications and materials of automated welding industry. Kemppi product catalogue 20122013 73

KempArc SYN 300, 400, 500, Pulse 350, 450 Modular MIGMAG welding systems for automation 3 Phase CV Why buy SynergicorpulsedMIGMAG welding Digitaloranaloguemodels Compact,lightweightwiredrive mechanism Wiseweldingsolutionscompatible KempArcbrowserrobotinterface Key features KempArc is specifically designed for MIGMAG welding automation. Synergic or pulsed welding process variants are available in either 300, 400 or 500 amp synergic models, or 350 or 450 amp pulsed models. Each range of

Options WiseTM process functions for automation applications offer additional choice and solutions that match welding in the real world, so you can be sure to cover your welding requirements now and far into the future. KempArc Browser robot interface is an easy way to control the welding parameters of KempArc robotic welding equipment. Just take your teach pendant device and open the control panel with the KempArc Browser. You can also connect to it through intranet or with a laptop for easy ma

KempArc SYN 300, 400, 500, Pulse 350, 450 Technical specifications KempArc Connection voltage Rated power at max. current Connection cable Fuse, delayed Output 40 C 60 ED 80 ED 100 ED Open circuit voltage Power factor at max. current Efficiency at max. current Dimensions, mm Weight LxWxH HO7RNF SYN 300 400 V 15...20 13.9 kVA 4G6 5 m 25 A 300 A 50 V 0.9 0.87 590 x 230 x 500 34 kg SYN 400 400 V 15...20 19.5 kVA 4G6 5 m 35 A 400 A 380 A 50 V 0.9 0.87 590 x 230 x 500 35 kg SYN 500 400 V 15...20

KempArc SYN300,400,500, Pulse 350, 450 Ordering information KempArcTM power sources SYN 300 digital SYN 400 digital SYN 500 digital SYN 300 analogue SYN 400 analogue SYN 500 analogue KempArc Pulse 350 digital KempArc Pulse 450 digital KempArc Pulse 350 analogue KempArc Pulse 450 analogue Wire feeders DT 400 DT 400L Interface cards Interbus S Interbus S, optical Profibus Devicenet Control devices KempArc Browser Synergic KempArc Browser Pulse WiseTM welding functions WiseRootA WiseThinA WisePenet

MagTrac F 61 A quick way to welding mechanisation Why buy AmagneticcarriageunitforMIG MAGweldingmechanisation ConnectstoKemppiFastMig SynergicandPulsemodels Extensiveselectionoffunctions Onlytheweldinggunneeded betweencarriageandwirefeeder Weldingvaluesandmemory channelsselectionatthecarriage controlpanel CycleWeld,WireInchandGasTest functions Heatinputandotherwelding statistics An express carriage to higher welding productivity and quality Light mechanisation is the most efficient way

Productivity, quality, comfort MagTrac F 61 is sold in sales packages that contain everything you need for efficient welding mechanisation the carriage unit, a synergic FastMig power source, an MXF wire feed unit, a special welding gun and the necessary cables. You can optionally select a package that includes a SuperSnake subfeeder to get up to 15 meters of extra reach. MagTrac F 61 is compatible with Kemppis WiseTM welding processes and functions, which allow you to further increase your weldi

Energy e cient KempArc Pulse TCS Increase productivity with TCS technology Why buy Increasesproductivitybetween40 and80 oversinglewireprocess Easyprocesssettingandparameter control OptionalONOFFswitchingof eitherelectrodeduringtheweld cycle Suitableforbothsteelsand aluminiumapplications Reducedheatinputonthinsheet materials Tackweldingselectionwitheither electrode TCSprocesscanbedirection independent Connectstoallrobotbrands Higher levels of productivity and quality Replacing singlewir

Technical specifications KempArc Pulse TCS Connection voltage Rated power Connection cable Fuse delayed Output 40 C Welding current and voltage range Open circuit voltage Open circuit power Power factor at max. current Efficiency at max. current Operating temperature range Storage temperature range EMC class Minimun short circuit power Ssc of supply network Degree of protection External dimensions Weight Voltage supply for auxiliary devices Fuse delayed Voltage supply for cooling unit LxWxH 60

82 Software products, online services and arc monitoring

Software products, online services and arc monitoring Wise performance software DataStore, DataGun Arc System ArcTimer 84 86 88 89 Production demands can change over time and its important to know that equipment will meet future requirements. Wise and Match is a welding software range designed to serve customer specific needs. DataStore offers you immediate access to these innovative software solutions for compatible Kemppi equipment. However, once you are welding you may wish to analyze your a

Wise decisions create a more productive result Manage welding skill, productivity and quality Finding the best solutions to problematic welding cases, WiseTM software product family has been developed and tested together with industrial partners, and proved inside production environments. Wise products are welding software solutions, enabling levels of welding performance that otherwise would be impossible to achieve with standard MIGMAG welding process. Use Wise products for enhanced root clos

Why buy Produceshighqualityrootwelds Allowswiderootgaptolerance Noneedforbackingringorceramics ThreetimesfasterthanTIGwelding Easytolearnanduse Savesreworkcosts Candecreasejointvolumeinthick materials,reducingfillermaterials volumeandcost WiseRoot is a highly efficient and unique tailored cold arc process for manual and automated root pass welding in ferrous and stainless steel materials. Designed for the effective closure of root joints and tolerance of gaps created by poor joint fitup

DataStore, DataGun Online shopping for your welding machine Why buy Adaptequipmenttospecificneeds Improveequipmentutilisation Convenientselfserviceequipment upgrades OnlineordersystemforKemppi accountcustomers WiseTMperformanceproducts Materialsweldingprograms Operatingsystemsoftware Equipmentperformanceupgrades Productandprocessinformation What you need, when you need it Kemppi DataStore and DataGun have revolutionised industrial welding machine ownership. Customers can now purchase

A fast response to changing local needs DataStore is an online store accessible to Kemppi dealers and registered customers through the Kemppi Channel portal. The DataStore includes downloadable welding processes, materials programs and equipment firmware updates. DataSore also provides details of the listed products, applications and video material. Never before has it been so easy to adapt a machine to customer needs DataGun device can also be used as a tool for backing up and restoring the s

Arc System Why buy Reliableandfactual Wirelessweldingdatacollection Measuredatabytheminute,hour orday Serviceincludessystemanddata analysisdesign Specifyindividualreportneeds fromthecomfortofyouroffice Comprehensive reporting Dutycycle Welderarctime Consumptionmonitoring Energymonitoring Stockmonitoring Monitoringmechanisedrobot welding Productionpausereporting Memorychannelsfollowup WPSfollowup Synergiccurve Workingmethodandtime followup Preventivemaintenanceindicators Pro

ArcTimer Great cost savings with a small device New level of welding productivity Kemppi ArcTimer is a monitoring device attached to the welding or earth return cable of a welding machine. It monitors the current flow in the cable and shows the arc burning time in hours with an accuracy of two decimals. The device can be used with any welding machine. The reliable arc time information received from ArcTimer can be utilized in many ways to increase welding productivity. For example calculations

Process training 90 Process training

ProTrainer 92 Training craft students is a costly exercise. Heavy increases in the cost of training materials and energy are impacting significantly to traditional training models. Kemppi ProTrainer helps to manage those costs, reducing material and power costs wastage per student, through a virtual welding and learning experience. Kemppi product catalogue 20122013 91

ProTrainer Welding process training in a virtual environment Why buy Increasethespeedoflearning Reducethecostoftraining Improvecommunicationbetween studentandtrainer Suitablefornewandexperienced students Studenttutorials Recordandreplayweldtests TeachingENandIIWwelding standards A valuable asset to any welding learning environment Learning to weld can be a daunting exercise. Initiating a live welding arc for the first time is certainly an exciting experience for students, but mastering

Architecture The central server The central server module manages communication between trainer module and trainee module, plus manages user profile information together with exercise description and test results data. Trainer module Trainee module The trainer module Server The trainer module provides user management tools add, remove, update, realtime followup for the monitoring and regulation of trainee progression. It also allows the trainee to visualise and analyse their personal perfor

94 Accessories and ancillary products

Accessories and ancillary products Welding helmets Remote controls Ancillary products 2wheel transport units 4wheel transport units 96 98 99 100 101 Kemppi offers a range of ancillary products to improve work safety, comfort and productivity. Welding helmets, gas guards, earth return clamps, gun holders, remote power control and transport units are designed to compliment the use and efficiency of our equipment. Kemppi product catalogue 20122013 95

Beta 9090A90X Welding helmets Why buy Beta90standardglasslensmodel Beta90AfixedshadeEN311 electroniclensmodel Beta90Xvariableshadeand sensitivityEN4913electroniclens model Weldingandgrindingimpactrated foreyeandfaceprotectionto EN175 Twostagepivotingfilterglass includingpeepposition Deepcutdesignensuresadditional faceandneckprotection Better visibility, better protection Kemppi Beta welding helmets provide excellent protection for welding and post weld cleaning and grinding processes. Eq

Ordering information Welding helmet Beta 90 Beta 90 A Beta 90 X A. Filter glass 90 x 110 mm EN 8 90 x 110 mm EN 9 90 x 110 mm EN 10 90 x 110 mm EN 11 90 x 110 mm EN 12 90 x 110 mm EN 13 90 x 110 mm EN 14 B, C. Spatter protection glass Beta 90X Beta 90, 90A, 90X D. Safety plate Clear safety plate Colored safety plate Beta, polycarb. DIN 3 Magnifying filter glass Beta 1,0 Beta 1.5 Beta 2.0 Beta 2.5 A. Autodarkening welding filter lens Beta 90 A, DIN 311 Beta 90 X, DIN 4913 Glass support spring Bet

Remote controls C100C C100AC C100D R10 R20 R11T R30 Increase welding quality, work efficiency, comfort and safety with appropriate, easy to use remote controls. Gun remotes, handheld and pedal control units reduce the need for movement between workplace and power source, increasing work efficiency and reducing fatigue. Remote controls Length m Order code FastMig Synergic FastMig Pulse Minarc 220 MinarcTig MasterTig MLS MasterTig MLS ACDC MasterTig ACDC Master MLS KempGouge ARC 800 l l l

Ancillary products Earth clampsConnection Kemppi 200, 200A Kemppi 350, 350A Kemppi 500, 500A 25...35 mm, cable shoe connection 6 mm 50...70 mm, cable shoe connection 6 mm, copper braid between the connector jaws 70...95 mm, cable shoe connection 8 mm, copper braid between the connector jaws Order code 9871531 9871540 9871541 9871560 Kemppi G 600, 600A 35...120 mm, cable connection with hex screw, brass frame, screwtype Electrode holders KEMPPI 300 KEMPPI 400 URANIA 5 URANIA 6 MYKING 200 M

100 MST400 T110 Recommended for smaller gas bottle sizes ST 7 T 10 MST 400 T 200 T 130 T 120 T 110 T 100 Order code 6185294 6185258 6185222 6185252 6185251 6185250 6185231 6185290 Weight, kg 11.8 28 23 33 18 20 18 17 l l l Master MLS 2500, 3500 l l l MasterTig MLS 2000 ST7 l l l T120 l MasterTig MLS 3000, 4000 l l l MasterTig MLS 3000, 4000 MasterCool 10 l 2wheel transport units 2wheel transport units, 4wheel transport units T130 T10 T100 T200 Ma

4wheel transport units P20 PM500 PM501 PM502 T22 Kempact Pulse 3000 KempactCool 10 FastMig Basic Synergic Pulse auxiliary unit PSL 55 FastMig Basic Synergic Pulse P30W P40 Order code P 20 PM 500 PM 501 PM 502 T 22 6185261 6185291 6185292 6185293 6185256 Weight kg 25 23 25 7.5 25 l l l l l l l Transport units for wire feeders and compact power sources Kempact MIG 2530Pulse 3000 Kempact Pulse 3000 KempactCool 10 P250 P500 KempoWeldWIRE P501 P 250 P 500 P 501 Order code 6185

Web space information Front Page Kemppi web site provides easy access for product information, news and events. You can also subscribe to Kemppis enewsletter, The welding issue. Following subscription, it will be conveniently sent to your designated email address. Kemppi distributors and dealers can also use this site to access the Kemppi Portal and Kemppi Channel sites. Showroom Click the Showroom banner on the home page to visit our virtual showroom. Here you can view our products range list

www.kemppi.com Video gallery Kemppi video content is presented at the video gallery. Located on the front page below the heading Products and solutions, the video archive includes product, brand and slow motion process film. All materials are available for download. Just click the image and view. Kemppi Connections Kemppi Connections site contains information on subjects connected to Kemppi business. Listed on the front page below the heading For partners and customers, Kemppi Connections incl

Quality and standards ISO 9001ISO14001 Kemppi is committed to achieving technical excellence. Standards are compliant with ISO 9001 quality management system and ISO 14001 environmental management system. CE marking indicates that product complies with all European directives and essential harmonised standards. Kemppi products conform to the following international standards Safety requirements for arc welding equipment IEC EN 609741 Part 1 Welding power sources IEC EN 609742 Part 2 Liquid co

Environment The Joy of Welding Kemppis development and commercialisation of inverter welding technology during the 1970s dramatically reduced power source electrical consumption. Today, so called green technology features strongly in our business model. Product life cycle impact, power consumption, materials selection and product disposal are all considered factors by design. Joy and welding We believe there is a powerful connection, and it is our role to make sure that welders get their job don

Kemppi Warranty 2 KEMPPI WARRANTY Kemppi has harmonised its global warranty promise. The new 2 warranty cover includes all welding equipment manufactured and sold by Kemppi after 1st July 2010 excluding the wearing parts for two years starting from the date of sale. Local warranty service is available in any country where Kemppi has representation, irrespective of the original country of purchase. Cover includes parts and labour. 106 Kemppi warranty 2, Contact information

Contact information Kemppi Oy Head office, production and distributor sales , domestic sales PL 13 15801 LAHTI FINLAND Tel. 358 3 899 11 Telefax 358 3 734 8398 email myynti.fikemppi.com Kemppi Benelux B.V. Belgium Tel. 32 15 212 880 Fax 32 15 211 143 email sales.nlkemppi.com Kemppi Australia Pty Ltd 13 Cullen Place SMITHFIELD NSW 2164 AUSTRALIA Tel. 6129605 9500 Telefax 6129605 5999 email info.aukemppi.com Kemppi U.K Ltd. Martti Kemppi Building Fraser Road Priory Business Park Bedford, MK443W

AD901EN 1150 www.kemppi.com

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