Welding production management

WeldEye Welding Management Software

The total welding production management solution


At Kemppi we know that IoT and digitalization have the power to enhance productivity in industrial production. WeldEye 是一种用于高负荷焊接的综合焊接管理解决方案。 It can streamline your whole welding production from project planning and welding coordination activities to final reporting, and provide an accurate overview of a project's status at all times. Automated welding data collection enables real-time quality control with verification of compliance with WPS and welding standards. With all the project related data and materials in one place, each weld is traceable, and final documentation can be produced as a single file in no time. Overall, such enhancements can contribute to notable monetary savings to any production. When you can have it all, why not go for it?

关键应用

建筑钢架

建筑钢架

压力容器和锅炉

压力容器和锅炉

精炼厂

精炼厂

参考资料

Outotec Turula

Outotec Turula Oy 位于芬兰,主要为冶金流程生产设备,是 Outotec 在全球范围内运营的五家生产工厂中最大的一家,拥有约 60 名焊工,占地面积为 25 000 平方米。

Premekon

芬兰 Premekon Oy 专门设计和制造人行道,并利用 WeldEye 焊接管理软件,以满足其业务的严格标准要求。

有了 WeldEye,我们可以准备文档,以展示有资质的焊工已按照 WPS 并使用正确的填料进行了焊接。 Such details can be tracked if there’s a later need for checking how the work has been done.

Antti Nykänen, Team Leader, Welding, Outotec

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优势

  • Have total control over welding engineering, production, and testing from project start to finish
  • Decrease the time spent on manual paperwork with automated welding data collection in real time
  • Improve resource management with a complete overview of production status available at all times
  • Simple and efficient solution for welding procedure, and welder, operator and NDT personnel qualification management
  • Constant monitoring of WPS compliance with 100 % process traceability down to each weld
  • Cloud service enables global multi-site quality control and production performance analysis
  • Accelerate project delivery from weeks to minutes with as-built documentation
  • Support for AWS, ASME, EN, and ISO standards with pre-defined layouts
  • Universal connectivity to any manufacturer’s welding equipment

开始了解 WeldEye

通过在 WeldEye 中配置您的焊接项目,将根据 WPS 以及标准要求以可验证的方式完成每次焊接的每个工作阶段。 The software will automatically inform you of any deviations or potential welding defects, which enables early intervention so that you can avoid costly rework in the future. Increased welding transparency can decrease your repair costs significantly. WeldEye 可确保您在任何专业的焊接项目中都能获得精确快速的数据流。

Project documentation available in no time

It is a known fact that compiling project documentation takes time. No one can escape the process, but there are ways to make it less exhausting and much more accurate. 通过收集所需的所有信息并将其存储在 WeldEye 中,该软件可以根据要求以可打印的形式提供完整的竣工文档。 您无需花费数周时间从不同的位置收集各种文件,WeldEye 在几分钟内即可为您完成这项工作。

Speed up the inspection process

In general, the notification of a completed weld goes from the welder to the supervisor, who then informs the inspector to come and check the weld. 然而,WeldEye 可以借助 Smart Reader 加快这一流程。当焊机使用 Smart Reader 将焊接标记为完工时,它会通过系统直接向检查员发送消息。 因此,WeldEye 会以清晰列表的形式列出检查员应该检查的焊接,从而显著加快流程。

WeldEye 将彻底改变您的焊接生产。

Productivity benefits come from increased quality and effectiveness of the welding work, automated monitoring, and faster and easier collection of project documentation.

Easy and effective WPS management

Let's be honest: welding procedure management is not always a well-structured process. Even though the WPSs exist in production, the right WPS is not always used for the right application. Moreover, searching for WPSs can be time consuming and even frustrating. WeldEye 可以比手动搜索纸质档案更快速地找到所需的 WPS。 Even the development of new WPSs for the exact needs of your project is much simpler with predefined templates of a number of international standards.

Quick and simple qualification prolongation

Imagine yourself as the welding coordinator of a company with 25 welders on payroll. If each welder holds three qualifications that need to be revised twice a year, you are left with 75 qualifications and 150 prolongations per year. Even without calculating further, it is obvious that this process is not a swift one. 与常规方法相比,WeldEye 管理资格证书延期的速度可以提高 90%,您甚至可以直接从电子邮件中获得证书到期自动通知。 Perfect for both welders and inspectors alike, you can now approve the designation with only one click, based on the person's verified track record on previous weld projects. Never will qualifications expire unexpectedly on your watch, nor will you spend long hours updating a complex Excel sheet again.

查看实际应用

视频

WeldEye Welding Management Software

WeldEye 是一款用于管理焊接生产的通用解决方案。 A balanced combination of software, hardware and service, WeldEye creates value through insight into WPS compliant welding quality, personnel qualifications, and much more.

系统中的内容


焊接生产管理

Software for welding coordination, control, NDT, and documentation management....

Software for welding coordination, control, NDT, and documentation management.

Streamline heavy duty welding management across the whole welding production process from project configuration to quality control and final documentation.

Kemppi Smart Reader product image

Smart Reader

适合与 WeldEye 焊接质量管理和焊接生产管理服务包搭配使用。 Smart Reader acts as a welder's bar code scanner an...

适合与 WeldEye 焊接质量管理和焊接生产管理服务包搭配使用。 Smart Reader acts as a welder's bar code scanner and communications tool. 它收集数字化焊接数据并将其从工作站传输到 WeldEye。

Kemppi 可选: 通用型适配器 product image

可选: 通用型适配器

用于将肯倍的旧型号焊机或其他制造商的氩弧焊/MMA 焊机与 WeldEye 相连接。

用于将肯倍的旧型号焊机或其他制造商的氩弧焊/MMA 焊机与 WeldEye 相连接。

Kemppi 可选: 欧式适配器 product image

可选: 欧式适配器

用于将肯倍的旧型号焊机或其他制造商的熔化极气体保护焊机与 WeldEye 相连接。

用于将肯倍的旧型号焊机或其他制造商的熔化极气体保护焊机与 WeldEye 相连接。

可选

设备和软件


焊接工艺和资格管理

Software for managing welding procedures and personnel qualifications.常见焊接协作任...

Software for managing welding procedures and personnel qualifications.

常见焊接协作任务的完美之选,WeldEye 使得开发新 WPS 和维护焊工资格变得更加简单。


焊接质量管理

Software for welding quality control and data collection for documentation.Ev...

Software for welding quality control and data collection for documentation.

Ever needed solid proof of welding quality? 基于以数字化形式收集的焊接参数数据,WeldEye 将为您提供已经过验证的项目质量文档。


焊接记录管理

Software solution for managing all welding related documents.借助 WeldEye 可以实现文...

Software solution for managing all welding related documents.

借助 WeldEye 可以实现文档的高效管理,包括从焊接工艺和人员资格证书到项目报告的所有方面。

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