A5 MIG Orbital System 1500

A5 MIG Orbital System 1500 Materials
Manuals
FastMig X PDF Manual
Technical specifications
FastMig X 450 Power source Download
WFX 300 P-T Wire feeder Download
WiseFusion Download
WisePenetration Download
WiseRoot+ Download
X8 Power Source 400 Download
X8 Power Source 400 MV Download
X8 Power Source 500 Download
X8 Power Source 500 MV Download
X8 Power Source 600 Download
X8 Power Source 600 MV Download
Declarations of conformity
FastMig X Download
Brochures and leaflets
WiseFusion Download
WisePenetration Download
WiseRoot+ Download
Videos
Optimized welding function for quality, speed and ease of use Watch video
WiseFusion high speed welding Watch video
WisePenetration Watch video
WiseRoot+ for productive root pass welding Watch video

The most efficient mechanized system for MIG orbital welding

A5 MIG Orbital System 1500 is a complete set of welding mechanization and welding equipment for circumferential joint welding. Suitable for pipe and tube sizes up to an outer diameter of 1500 mm. With integrated Kemppi special processes, the system is efficient from root pass to all filler layers, saving up to 50 % in labor and filler costs. All relevant welding parameters can be handled from one single integrated remote controller.

A5 MIG Orbital System 1500 is compatible with FastMig X 450 Power Source and X8 Power Sources.

Benefits

  • Increased welding productivity
  • Pre-defined programs for different pipe sectors
  • Two separate wirefeeders can be connected, to be used at different times
  • Use of WiseRoot+ means no slag or spatter
  • Carriage can also be used for horizontal and vertical joints with or without weaving
  • Simultaneous control of carriage programs and power source channels makes control easy
  • One button for starting, stopping, and changing the welding parameters
  • Light and durable Remote Control Unit makes operation simple and fast
  • Accurate speed control and two drive motors
  • Multiple weaving patterns possible with integrated Weaving Unit
  • Flexible adjustment of the tilt and push/pull angle enabled by the welding gun holder
  • Only one power cable needed

 

Download brochure Watch video
WELD MORE

WELD MORE

per day with the integrated WiseRoot+ process

SAVE COSTS

SAVE COSTS

WiseRoot+ process saves 50 % in labor and filler costs

LESS FILLER MATERIALS

LESS FILLER MATERIALS

with simultaneous use of WiseFusion and WisePenetration processes

Product options

Power sources

FastMig X 450 Power source
FastMig X 450 Power source Provides 450 A with 60% duty cycle. Suitable for generator use. View more
Technical specifications
Product code
6103450
Connection voltage 3~ 50/60 Hz
400 V, (-15…+20%)
Fuse (delayed)
35A
Minimum generator power
35 kVA
Output 60% ED
450 A
Output 100% ED
350 A
Open circuit voltage MMA
U0 = 70-98 V Uav = 50 V
Open circuit voltage MIG/MAG
U0 = 80 - 98 V
Operating temperature range
-20 ... +40 °C
External dimensions LxWxH
590 × 230 × 430 mm
Degree of protection
IP23S
Standards
IEC 60974-1, IEC 60974-5, IEC 60974-10
X8 Power Source 400
X8 Power Source 400 Provides 400 A with 60% duty cycle. Can be ordered with or without X8 Cooler. Control Pad always included with the power source. View more
Technical specifications
Product code
X8100400000 - X8 Power Source 400
X8100400001 - X8 Power Source 400, CUSTOM (Work Pack + WiseFusion)
X8100401000 - X8 Power Source 400, cooler
X8100401001 - X8 Power Source 400, cooler, CUSTOM (Work Pack + WiseFusion)
Connection voltage 3~ 50/60 Hz
380 - 460 V ±10 %
Fuse
32 A
Open circuit power (MMA) (without cooler and wire feeder, fans OFF)
44 - 53 W
Open circuit power (MMA) (without cooler and wire feeder, fans ON)
107 - 111 W
Open circuit power (MMA) (with cooler, without wire feeder, fans ON)
132 - 137 W
Output 60% ED
400 A
Output 100% ED
320 A
Welding current and voltage range, MIG @ 380 V
20A/14V - 400A/50V
Welding current and voltage range, MMA @ 380 V
15A/20V - 400A/58V
Recommended generator power (min)
25 kVA
Open circuit voltage MMA
50 V
Operating temperature range
-20…+40 °C
External dimensions LxWxH
921 x 348 x 795 mm
Weight (no accessories)
95 kg
X8 Power Source 400 MV
X8 Power Source 400 MV Provides 400 A with 60% duty cycle. The multi-voltage power source is suitable for the most common electrical network voltages. Control Pad always included with the power source. X8 Cooler not included. View more
Technical specifications
Product code
X8100400101 - X8 Power Source 400 MV, CUSTOM (Work Pack + WiseFusion)
Connection voltage 3~ 50/60 Hz
220 - 230 V ±10 % 380 - 460 V ±10 %
Fuse
32 A
Fuse, 380 - 460 V
63 A
Open circuit power (MMA) (without cooler and wire feeder, fans OFF)
44 - 53 W
Open circuit power (MMA) (without cooler and wire feeder, fans ON)
99 - 111 W
Output 60% ED
400 A
Output 100% ED
320 A
Welding current and voltage range, MIG @ 220 V
20 A/14 V - 400 A/50 V
Welding current and voltage range, MIG @ 380 V
20 A/14 V - 400 A/50 V
Welding current and voltage range, MMA @ 220 V
15 A/20 V - 400 A/58 V
Welding current and voltage range, MMA @ 380 V
15 A/20 V - 400 A/58 V
Recommended generator power (min)
35 kVA
Open circuit voltage MMA
50 V
Operating temperature range
-20…+40 °C
External dimensions LxWxH
921 x 348 x 795 mm
Weight (no accessories)
95 kg
X8 Power Source 500
X8 Power Source 500 Provides 500 A with 60% duty cycle. Control Pad and X8 Cooler always included with the power source. View more
Technical specifications
Product code
X8100501000 - X8 Power Source 500, cooler
X8100501001 - X8 Power Source 500, cooler, CUSTOM (Work Pack + WiseFusion)
X8100501010 - X8 Power Source 500, cooler, SW 1 (Work Pack + WiseFusion)
Connection voltage 3~ 50/60 Hz
380 - 460 V ±10 %
Fuse
32 A
Open circuit power (MMA) (without cooler and wire feeder, fans OFF)
44 - 53 W
Open circuit power (MMA) (without cooler and wire feeder, fans ON)
107 - 111 W
Open circuit power (MMA) (with cooler, without wire feeder, fans ON)
132 - 137 W
Output 60% ED
500 A
Output 100% ED
400 A
Welding current and voltage range, MIG @ 380 V
20A/14V - 500A/55V
Welding current and voltage range, MMA @ 380 V
15A/20V - 500A/57V
Recommended generator power (min)
35 kVA
Open circuit voltage MMA
50 V
Operating temperature range
-20…+40 °C
External dimensions LxWxH
921 x 348 x 795 mm
Weight (no accessories)
95 kg
X8 Power Source 500 MV
X8 Power Source 500 MV Provides 500 A with 60% duty cycle. The multi-voltage power source is suitable for the most common electrical network voltages. Control Pad and X8 Cooler always included with the power source. View more
Technical specifications
Product code
X8100501100 - X8 Power Source 500 MV, cooler
X8100501101 - X8 Power Source 500 MV, cooler, CUSTOM (Work Pack + WiseFusion)
Connection voltage 3~ 50/60 Hz
220 - 230 V ±10 % 380 - 460 V ±10 %
Fuse
32 A
Fuse, 380 - 460 V
63 A
Open circuit power (MMA) (without cooler and wire feeder, fans OFF)
44 - 53 W
Open circuit power (MMA) (without cooler and wire feeder, fans ON)
99 - 111 W
Open circuit power (MMA) (with cooler, without wire feeder, fans ON)
121 - 137 W
Output 60% ED
500 A
Output 100% ED
400 A
Welding current and voltage range, MIG @ 220 V
20A/14V - 500A/55V
Welding current and voltage range, MIG @ 380 V
20A/14V - 500A/55V
Welding current and voltage range, MMA @ 220 V
15A/20V - 500A/57V
Welding current and voltage range, MMA @ 380 V
15A/20V - 500A/57V
Recommended generator power (min)
35 kVA
Open circuit voltage MMA
50 V
Operating temperature range
-20…+40 °C
External dimensions LxWxH
921 x 348 x 795 mm
Weight (no accessories)
95 kg
X8 Power Source 600
X8 Power Source 600 Provides 600 A with 40% duty cycle. Control Pad and X8 Cooler always included with the power source. View more
Technical specifications
Product code
X8100601000 (Incl. X8 Control Pad and X8 Cooler)
Power upgrade 600 for X8 Power Source - X8560000
Connection voltage 3~ 50/60 Hz
380 - 460 V ±10 %
Connection voltage 3~ 50/60 Hz
380 - 460 V ±10 %
Fuse
35 A
Open circuit power (MMA) (without cooler and wire feeder, fans OFF)
44 - 53 W
Open circuit power (MMA) (without cooler and wire feeder, fans ON)
107 - 111 W
Open circuit power (MMA) (with cooler, without wire feeder, fans ON)
132 - 137 W
Output 40% ED
600 A
Output 60% ED
530 A
Output 100% ED
440 A
Welding current and voltage range, MIG @ 380 V
10A/10V - 600A/57V
Welding current and voltage range, MMA @ 380 V
10A/10V - 600A/58,5V
Recommended generator power (min)
40 kVA
Open circuit voltage MMA
50 V
Operating temperature range
-20…+40 °C
External dimensions LxWxH
921 x 348 x 795 mm
Weight (no accessories)
95 kg
X8 Power Source 600 MV
X8 Power Source 600 MV Provides 600 A with 40% duty cycle. The multi-voltage power source is suitable for the most common electrical network voltages. Requires a 63 A plug. Control Pad and X8 Cooler always included with the power source. View more
Technical specifications
Product code
X8100601100 (Incl. X8 Control Pad and X8 Cooler)
Power upgrade 600 for X8 Power Source - X8560000
Connection voltage 3~ 50/60 Hz
220 - 230 V ±10 % 380 - 460 V ±10 %
Fuse, 380 - 460 V
35 A
Open circuit power (MMA) (without cooler and wire feeder, fans OFF)
44 - 53 W
Open circuit power (MMA) (without cooler and wire feeder, fans ON)
99 - 111 W
Open circuit power (MMA) (with cooler, without wire feeder, fans ON)
121 - 137 W
Output 40% ED
600 A
Output 60% ED
530 A
Output 100% ED
440 A
Welding current and voltage range, MIG @ 220 V
10A/10V - 600A/47V
Welding current and voltage range, MIG @ 380 V
10A/10V - 600A/57V
Welding current and voltage range, MMA @ 220 V
10A/10V - 600A/47V
Welding current and voltage range, MMA @ 380 V
10A/10V - 600A/58.5V
Recommended generator power (min)
40 kVA
Open circuit voltage MMA
50 V
Operating temperature range
-20…+40 °C
External dimensions LxWxH
921 x 348 x 795 mm
Weight (no accessories)
95 kg
Fuse, 220 - 230 V
63 A

Wire feeders

WFX 300 P-T Wire feeder
WFX 300 P-T Wire feeder For Ø 200/300 mm wire spools. No pre-installed software. Durable double-skin plastic casing with a strong two-motor GT04 wire feed mechanism. Built-in arc voltage measurement. View more
Technical specifications
Product code
6103535
Output 60% ED
520 A
Output 100% ED
440 A
Wire feed mechanism
GT04
Gun connection
Euro
Filler wire sizes (Ss)
0.6 - 2.0 mm
Filler wire sizes (Al)
0.8 - 2.4 mm
Filler wire sizes (Fe)
0.6 - 2.0 mm
Filler wire sizes (Cored wire)
0.8 - 2.4 mm
Wire feed speed
0.5 - 25 m/min
Software
WiseFusion WiseRoot+ MatchLog Pipe Steel pack Fe (25pcs) Pipe Stainless pack Ss (17pcs)
Operating temperature range
-20 ... +40 °C
External dimensions LxWxH
590 × 240 × 445 mm
Degree of protection
IP23S
Standards
IEC 60974-5
Wire spool weight, max.
20 kg
Weight (empty)
13.1 kg
Wire spool diameter, max.
300 mm

Software

WiseRoot+
WiseRoot+ Optimized short arc process for productive root pass welding. Excellent weld quality through control of arc voltage and timing of filler metal droplet transfer. Gives higher speed than MMA, TIG or MIG/MAG short arc welding. View more
Technical specifications
Product code
9990418 (FastMig X) X8500003 (X8 MIG Welder)
WiseFusion
WiseFusion A welding function that ensures consistent weld quality in all positions by automatically regulating arc length. Creates and maintains an optimal short-circuit characteristic in pulsed MIG/MAG and spray-arc welding. View more
Technical specifications
Product code
9991014 (FastMig M, FastMigX) X8500000 (X8 MIG Welder) A7500000 (A7 MIG Welder)
WisePenetration
WisePenetration A welding function for ensured penetration in synergic MIG/MAG welding. Delivers constant power to the weld pool regardless of changes in welding gun orientation or distance between the welding gun and work piece. View more
Technical specifications
Product code
9991000 (FastMig M, FastMigX) A7500001 (A7 MIG Welder)

Accessories

All Guns Cooling Remotes Cables Other Other
Kemppi MT51MWC product image

MT51MWC

MT51MWC is a 500A water cooled welding gun for mechanized welding. Two lenght options...

MT51MWC is a 500A water cooled welding gun for mechanized welding. Two lenght options 4,5 m (6255162) or 6,0 m (6255163).

Product code: 4,5 m - 6255162 6,0 m - 6255163

Kemppi MMT 42C product image

MMT 42C

MMT 42C is a welding gun for mechanized welding. This gun is available in 4.5 m (6254...

MMT 42C is a welding gun for mechanized welding. This gun is available in 4.5 m (6254207). Gas-cooled, 420 A.

Product code: 4,5 m - 6254207

Kemppi Cool X Cooling unit product image

Cool X Cooling unit

Cool X cooling unit for liquid-cooled setups is the ultimate choice providing 1 kW of...

Cool X cooling unit for liquid-cooled setups is the ultimate choice providing 1 kW of cooling power with 3 liters of cooling liquid.

Product code: 6068200 Cooling liquid - 10 liter can - SP9810765

Kemppi A5 MIG Orbital Welding Carriage 1500 product image

A5 MIG Orbital Welding Carriage 1500

Welding carriage driven by two robust electronic motors and equipped with welding gun...

Welding carriage driven by two robust electronic motors and equipped with welding gun holder and integrated gun weaving unit, with several optional weaving patterns. Gun weaving unit allows flexible adjustment of the tilt and push/pull angles.

Product code: 6190715 6190735 (-ES model)

Kemppi A5 MIG Remote Control Unit product image

A5 MIG Remote Control Unit

Light and durable remote controller for welding parameter control and immediate chang...

Light and durable remote controller for welding parameter control and immediate change of program. Seamlessly integrated with Kemppi power sources. Starting, stopping, and changing the welding parameters is very quick and simple. Easy to learn and use.

Product code: 6190712 (spare part)

Kemppi Ring product image

Ring

A robust guide ring for pipe diameters from 6" to 70". Adjustable support legs. Clamp...

A robust guide ring for pipe diameters from 6" to 70". Adjustable support legs. Clamping in the position with a locking lever.

Product code: See technical specifications

Kemppi A5 carriage carrying and storage box product image

A5 carriage carrying and storage box

Wooden storage box for A5 MIG Carriages.

Wooden storage box for A5 MIG Carriages.

Product code: 6190717

Kemppi A5 MIG carriage transformer product image

A5 MIG carriage transformer

Product code: 6190714

Kemppi A5 MIG carriage control cable product image

A5 MIG carriage control cable

Product code: 6190716

Kemppi Adapter Cable X8 WF Mechanization product image

Adapter Cable X8 WF Mechanization

Product code: W016228

Kemppi Euro Adapter product image

Euro Adapter

Product code: SP009271

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