A5 MIG Rail System 2500

A5 MIG Rail System 2500 Materials
Manuals
A5 MIG Rail Carriage 2500 PDF Manual
FastMig M 320/420/520 power source PDF Manual
FastMig MXF 63/65/67 PDF Manual
FastMig X PDF Manual
Flexlite GX Online Manual
Technical specifications
FastMig M 420 Power source Download
FastMig X 350 Power source Download
FastMig X 450 Power source Download
MXF 65 EL Wire feeder Download
WiseFusion Download
WisePenetration Download
X8 Power Source 400 Download
X8 Power Source 400 MV Download
X8 Power Source 500 Download
X8 Power Source 500 MV Download
X8 Power Source 600 Download
X8 Power Source 600 MV Download
Declarations of conformity
A5 MIG Rail Carriage 2500 Download
FastMig M Download
FastMig MXF Download
FastMig X Download
Flexlite GX Download
SuperSnake Download
X8 Power Source Download
Brochures and leaflets
WiseFusion Download
WisePenetration Download
Videos
A5 MIG Rail System 2500 Watch video
A5 MIG Rail System 2500 Watch video
Kemppi Reduced Gap Technology Watch video
Optimized welding function for quality, speed and ease of use Watch video
WiseFusion high speed welding Watch video
WisePenetration Watch video

Mechanized MIG welding made extremely efficient and easy

A5 MIG Rail System 2500 is the most cost-efficient way to improve productivity in mechanized MIG/MAG welding. The system has an inbuilt weaving and rail fastening mechanism with magnets or with vacuum suction cups. With the system, you can achieve significant savings for all applications where the weld lengths exceed 2m or in the case of multi-layer welds. 

In mechanized welding, the welding carriage carries the gun (instead of being held in the operator's hand), making the arc movement accurate and steady. The setup includes the FastMig M 420, a top of the line welder with unique WISE welding application software. The smart WISE processes provide significant improvements in welding production efficiency.

A5 MIG Rail System 2500 is also compatible with X8 Power Sources.

Benefits

  • Fewer human errors affecting the arc movement
  • Increased welding productivity
  • Light and durable Remote Control Unit makes operation simple and fast
  • Easy to use and quick to set up. Save time, costs, and repair work with the easy-to-use user interface and integrated power supply.
  • Fast setup time with light, strong, and flexible 2.5 m aluminum rails that can be bent to any curved surfaces, including pipes.
  • Magnetic fixing of rails significantly saves set up and reinstallation time Vacuum suction cups available for non-magnetic materials.
  • Multiple weaving patterns possible with integrated Weaving Unit
  • Can be used in any welding position.
  • Flexible adjustment of the tilt and push/pull angle enabled by the welding gun holder
  • Significant savings with Kemppi Reduced Gap Technology (RGT), more information www.kemppi.com
Download brochure Watch video
SAVINGS IN TIME

SAVINGS IN TIME

Additional increases in welding speed with the Kemppi WiseFusion process.

FILLER SAVINGS

FILLER SAVINGS

With combined use of WiseFusion and WisePenetration processes

Product options

Power sources

FastMig M 420 Power source
FastMig M 420 Power source The FastMig M 420 is a top performance multi-purpose power source, suitable for many applications. This unit is made for those who are looking to optimize welding productivity and quality. View more
Technical specifications
Product code
6132420
Connection voltage 3~ 50/60 Hz
400 V -15...+20%
Fuse (delayed)
35A
Minimum generator power
20kVA (60%) 18kVA (100%)
Welding range
MMA - 15 A/20 V – 420 A/44 V MIG 20 A/12 V – 420 A/44 V
Welding range
U0 = 50 - 58 V
Output 60% ED
420 A
Output 100% ED
380 A
Rated power 60% ED
20 KVA
Rated power 100% ED
18 kVA
Max. welding voltage
45 V
Open circuit voltage MMA
U0 = 48 – 53 V, Uav = 50 V
Open circuit voltage MIG/MAG
U0 = 80–98V
Welding current and voltage range, Stick (MMA)
15 A/20 V – 420 A/44 V
Idle power
25 W
Efficiency at max. current
89 %
Power factor at max. current
0.87
Welding current and voltage range, MIG
20 A/12 V – 420 A/44 V
Operating temperature range
-20 ... +40 °C
External dimensions LxWxH
590 × 230 × 430 mm
Weight (no accessories)
35 kg
Degree of protection
IP23S
Standards
IEC 60974-1, IEC 60974-5, IEC 60974-10
Storage temperature range
-40 ... +60 °C
FastMig X 350 Power source
FastMig X 350 Power source Provides 350 A with 80% duty cycle. Suitable for generator use. View more
Technical specifications
Product code
6103350
Connection voltage 3~ 50/60 Hz
400 V (-15…+20%)
Fuse (delayed)
35A
Minimum generator power
35 kVA
Output 80% ED
350 A
Output 100% ED
330 A
Open circuit voltage MMA
U0 = 70-98 V Uav = 50 V
Open circuit voltage MIG/MAG
U0 = 80 - 98 V
Operating temperature range
-20 ... +40 °C
External dimensions LxWxH
590 × 230 × 430 mm
Degree of protection
IP23S
Standards
IEC 60974-1, IEC 60974-5, IEC 60974-10
FastMig X 450 Power source
FastMig X 450 Power source Provides 450 A with 60% duty cycle. Suitable for generator use. View more
Technical specifications
Product code
6103450
Connection voltage 3~ 50/60 Hz
400 V, (-15…+20%)
Fuse (delayed)
35A
Minimum generator power
35 kVA
Output 60% ED
450 A
Output 100% ED
350 A
Open circuit voltage MMA
U0 = 70-98 V Uav = 50 V
Open circuit voltage MIG/MAG
U0 = 80 - 98 V
Operating temperature range
-20 ... +40 °C
External dimensions LxWxH
590 × 230 × 430 mm
Degree of protection
IP23S
Standards
IEC 60974-1, IEC 60974-5, IEC 60974-10
X8 Power Source 400
X8 Power Source 400 Provides 400 A with 60% duty cycle. Can be ordered with or without X8 Cooler. Control Pad always included with the power source. View more
Technical specifications
Product code
X8100400000 - X8 Power Source 400
X8100400001 - X8 Power Source 400, CUSTOM (Work Pack + WiseFusion)
X8100401000 - X8 Power Source 400, cooler
X8100401001 - X8 Power Source 400, cooler, CUSTOM (Work Pack + WiseFusion)
Connection voltage 3~ 50/60 Hz
380 - 460 V ±10 %
Fuse
32 A
Open circuit power (MMA) (without cooler and wire feeder, fans OFF)
44 - 53 W
Open circuit power (MMA) (without cooler and wire feeder, fans ON)
107 - 111 W
Open circuit power (MMA) (with cooler, without wire feeder, fans ON)
132 - 137 W
Output 60% ED
400 A
Output 100% ED
320 A
Welding current and voltage range, MIG @ 380 V
20A/14V - 400A/50V
Welding current and voltage range, MMA @ 380 V
15A/20V - 400A/58V
Recommended generator power (min)
25 kVA
Open circuit voltage MMA
50 V
Operating temperature range
-20…+40 °C
External dimensions LxWxH
921 x 348 x 795 mm
Weight (no accessories)
95 kg
X8 Power Source 400 MV
X8 Power Source 400 MV Provides 400 A with 60% duty cycle. The multi-voltage power source is suitable for the most common electrical network voltages. Control Pad always included with the power source. X8 Cooler not included. View more
Technical specifications
Product code
X8100400101 - X8 Power Source 400 MV, CUSTOM (Work Pack + WiseFusion)
Connection voltage 3~ 50/60 Hz
220 - 230 V ±10 % 380 - 460 V ±10 %
Fuse
32 A
Fuse, 380 - 460 V
63 A
Open circuit power (MMA) (without cooler and wire feeder, fans OFF)
44 - 53 W
Open circuit power (MMA) (without cooler and wire feeder, fans ON)
99 - 111 W
Output 60% ED
400 A
Output 100% ED
320 A
Welding current and voltage range, MIG @ 220 V
20 A/14 V - 400 A/50 V
Welding current and voltage range, MIG @ 380 V
20 A/14 V - 400 A/50 V
Welding current and voltage range, MMA @ 220 V
15 A/20 V - 400 A/58 V
Welding current and voltage range, MMA @ 380 V
15 A/20 V - 400 A/58 V
Recommended generator power (min)
35 kVA
Open circuit voltage MMA
50 V
Operating temperature range
-20…+40 °C
External dimensions LxWxH
921 x 348 x 795 mm
Weight (no accessories)
95 kg
X8 Power Source 500
X8 Power Source 500 Provides 500 A with 60% duty cycle. Control Pad and X8 Cooler always included with the power source. View more
Technical specifications
Product code
X8100501000 - X8 Power Source 500, cooler
X8100501001 - X8 Power Source 500, cooler, CUSTOM (Work Pack + WiseFusion)
X8100501010 - X8 Power Source 500, cooler, SW 1 (Work Pack + WiseFusion)
Connection voltage 3~ 50/60 Hz
380 - 460 V ±10 %
Fuse
32 A
Open circuit power (MMA) (without cooler and wire feeder, fans OFF)
44 - 53 W
Open circuit power (MMA) (without cooler and wire feeder, fans ON)
107 - 111 W
Open circuit power (MMA) (with cooler, without wire feeder, fans ON)
132 - 137 W
Output 60% ED
500 A
Output 100% ED
400 A
Welding current and voltage range, MIG @ 380 V
20A/14V - 500A/55V
Welding current and voltage range, MMA @ 380 V
15A/20V - 500A/57V
Recommended generator power (min)
35 kVA
Open circuit voltage MMA
50 V
Operating temperature range
-20…+40 °C
External dimensions LxWxH
921 x 348 x 795 mm
Weight (no accessories)
95 kg
X8 Power Source 500 MV
X8 Power Source 500 MV Provides 500 A with 60% duty cycle. The multi-voltage power source is suitable for the most common electrical network voltages. Control Pad and X8 Cooler always included with the power source. View more
Technical specifications
Product code
X8100501100 - X8 Power Source 500 MV, cooler
X8100501101 - X8 Power Source 500 MV, cooler, CUSTOM (Work Pack + WiseFusion)
Connection voltage 3~ 50/60 Hz
220 - 230 V ±10 % 380 - 460 V ±10 %
Fuse
32 A
Fuse, 380 - 460 V
63 A
Open circuit power (MMA) (without cooler and wire feeder, fans OFF)
44 - 53 W
Open circuit power (MMA) (without cooler and wire feeder, fans ON)
99 - 111 W
Open circuit power (MMA) (with cooler, without wire feeder, fans ON)
121 - 137 W
Output 60% ED
500 A
Output 100% ED
400 A
Welding current and voltage range, MIG @ 220 V
20A/14V - 500A/55V
Welding current and voltage range, MIG @ 380 V
20A/14V - 500A/55V
Welding current and voltage range, MMA @ 220 V
15A/20V - 500A/57V
Welding current and voltage range, MMA @ 380 V
15A/20V - 500A/57V
Recommended generator power (min)
35 kVA
Open circuit voltage MMA
50 V
Operating temperature range
-20…+40 °C
External dimensions LxWxH
921 x 348 x 795 mm
Weight (no accessories)
95 kg
X8 Power Source 600
X8 Power Source 600 Provides 600 A with 40% duty cycle. Control Pad and X8 Cooler always included with the power source. View more
Technical specifications
Product code
X8100601000 (Incl. X8 Control Pad and X8 Cooler)
Power upgrade 600 for X8 Power Source - X8560000
Connection voltage 3~ 50/60 Hz
380 - 460 V ±10 %
Connection voltage 3~ 50/60 Hz
380 - 460 V ±10 %
Fuse
35 A
Open circuit power (MMA) (without cooler and wire feeder, fans OFF)
44 - 53 W
Open circuit power (MMA) (without cooler and wire feeder, fans ON)
107 - 111 W
Open circuit power (MMA) (with cooler, without wire feeder, fans ON)
132 - 137 W
Output 40% ED
600 A
Output 60% ED
530 A
Output 100% ED
440 A
Welding current and voltage range, MIG @ 380 V
10A/10V - 600A/57V
Welding current and voltage range, MMA @ 380 V
10A/10V - 600A/58,5V
Recommended generator power (min)
40 kVA
Open circuit voltage MMA
50 V
Operating temperature range
-20…+40 °C
External dimensions LxWxH
921 x 348 x 795 mm
Weight (no accessories)
95 kg
X8 Power Source 600 MV
X8 Power Source 600 MV Provides 600 A with 40% duty cycle. The multi-voltage power source is suitable for the most common electrical network voltages. Requires a 63 A plug. Control Pad and X8 Cooler always included with the power source. View more
Technical specifications
Product code
X8100601100 (Incl. X8 Control Pad and X8 Cooler)
Power upgrade 600 for X8 Power Source - X8560000
Connection voltage 3~ 50/60 Hz
220 - 230 V ±10 % 380 - 460 V ±10 %
Fuse, 380 - 460 V
35 A
Open circuit power (MMA) (without cooler and wire feeder, fans OFF)
44 - 53 W
Open circuit power (MMA) (without cooler and wire feeder, fans ON)
99 - 111 W
Open circuit power (MMA) (with cooler, without wire feeder, fans ON)
121 - 137 W
Output 40% ED
600 A
Output 60% ED
530 A
Output 100% ED
440 A
Welding current and voltage range, MIG @ 220 V
10A/10V - 600A/47V
Welding current and voltage range, MIG @ 380 V
10A/10V - 600A/57V
Welding current and voltage range, MMA @ 220 V
10A/10V - 600A/47V
Welding current and voltage range, MMA @ 380 V
10A/10V - 600A/58.5V
Recommended generator power (min)
40 kVA
Open circuit voltage MMA
50 V
Operating temperature range
-20…+40 °C
External dimensions LxWxH
921 x 348 x 795 mm
Weight (no accessories)
95 kg
Fuse, 220 - 230 V
63 A

Wire feeders

MXF 65 EL Wire feeder
MXF 65 EL Wire feeder EL wire feeder versions are suitable for synergic MS control panels. Flexibility and performance for all welding applications in today’s medium and heavy industries. This unit is compatible with 300 mm spool and is covered in an aluminum casing. View more
Technical specifications
Product code
6152100EL
Output 60% ED
520 A
Output 100% ED
440 A
Wire feed mechanism
4-roll
Filler wires, Ss
0.6 – 1.6 mm
Filler wires, Al
1.0 – 2.4 mm
Filler wires, Fe
0.6 – 1.6 mm
Wire feed speed
0 – 25 m/min
Diameter of feed rolls
32 mm
Filler wires, Cored wire
0.8 – 2.0 mm
Wire spool weight, max.
20 kg
Wire spool diameter, max.
300 mm
External dimensions
620 × 210 × 445 mm
Weight
11.1 kg

Software

WiseFusion
WiseFusion A welding function that ensures consistent weld quality in all positions by automatically regulating arc length. Creates and maintains an optimal short-circuit characteristic in pulsed MIG/MAG and spray-arc welding. View more
Technical specifications
Product code
9991014 (FastMig M, FastMigX) X8500000 (X8 MIG Welder) A7500000 (A7 MIG Welder)
WisePenetration
WisePenetration A welding function for ensured penetration in synergic MIG/MAG welding. Delivers constant power to the weld pool regardless of changes in welding gun orientation or distance between the welding gun and work piece. View more
Technical specifications
Product code
9991000 (FastMig M, FastMigX) A7500001 (A7 MIG Welder)

Accessories

All Guns Cooling Remotes Panels Cables Other Other
Kemppi MT51MWC product image

MT51MWC

MT51MWC is a 500A water cooled welding gun for mechanized welding. Two lenght options...

MT51MWC is a 500A water cooled welding gun for mechanized welding. Two lenght options 4,5 m (6255162) or 6,0 m (6255163).

Product code: 4,5 m - 6255162 6,0 m - 6255163

Kemppi MMT 42C product image

MMT 42C

MMT 42C is a welding gun for mechanized welding. This gun is available in 4.5 m (6254...

MMT 42C is a welding gun for mechanized welding. This gun is available in 4.5 m (6254207). Gas-cooled, 420 A.

Product code: 4,5 m - 6254207

Kemppi FastCool 10 product image

FastCool 10

The FastCool 10 is a cooling unit designed for FastMig M welding equipment and is use...

The FastCool 10 is a cooling unit designed for FastMig M welding equipment and is used for cooling the welding gun.

Product code: 6068100

Kemppi Rail 2500 product image

Rail 2500

Flexible high quality aluminum rails with extra strong magnets. Flexible 2.5 m long r...

Flexible high quality aluminum rails with extra strong magnets. Flexible 2.5 m long rails can used on different kind of surfaces from flat, curved to round up from 1500 OD onwards.

Product code: 6190710

Kemppi A5 MIG Rail quick extension bracket product image

A5 MIG Rail quick extension bracket

Product code: 6190702

Kemppi A5 MIG Rail magnet attachment 8 PCS product image

A5 MIG Rail magnet attachment 8 PCS

Product code: 6190703

Kemppi A5 MIG Remote Control Unit product image

A5 MIG Remote Control Unit

Light and durable remote controller for welding parameter control and immediate chang...

Light and durable remote controller for welding parameter control and immediate change of program. Seamlessly integrated with Kemppi power sources. Starting, stopping, and changing the welding parameters is very quick and simple. Easy to learn and use.

Product code: 6190712 (spare part)

Kemppi FastMig MS 300 control panel product image

FastMig MS 300 control panel

MS control panel, which includes easy-to-use synergic functionality and a rich select...

MS control panel, which includes easy-to-use synergic functionality and a rich selection of additional features for optimizing your welding work. These packages are suitable for professional use in more demanding industrial applications. This panel is for MXF 65 EL and MXF 67 EL wire feeders.

Product code: 6136400

Kemppi A5 weaving tilt bracket product image

A5 weaving tilt bracket

Product code: 6190708

Kemppi A5 weaving turn bracket product image

A5 weaving turn bracket

Product code: 6190709

Kemppi A5 torch floating head product image

A5 torch floating head

Product code: 6190711

Kemppi A5 carriage carrying and storage box product image

A5 carriage carrying and storage box

Wooden storage box for A5 MIG Carriages.

Wooden storage box for A5 MIG Carriages.

Product code: 6190717

Kemppi A5 Rail vacuum attachment 4 PCS product image

A5 Rail vacuum attachment 4 PCS

Product code: 6190719 - Standard (-40 - 110°C) 6190704 - Hi temp (-70 - 200°C)

Kemppi A5 MIG carriage transformer product image

A5 MIG carriage transformer

Product code: 6190714

Kemppi A5 MIG carriage control cable product image

A5 MIG carriage control cable

Product code: 6190716

Kemppi A5 Stiffener bar for flex rail product image

A5 Stiffener bar for flex rail

Product code: 6190741

Kemppi Euro Adapter product image

Euro Adapter

Product code: SP009271

Kemppi Adapter Cable X8 WF Mechanization product image

Adapter Cable X8 WF Mechanization

Adapter cable to connect X8 Power Source to mechanization systems.

Adapter cable to connect X8 Power Source to mechanization systems.

Product code: W016228

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