KempArc Synergic Materials
Manuals
Kemparc SYN 500, 500 Analog PDF Manual
Technical specifications
KempArc SYN Download
Declarations of conformity
KempArc DT 400, 400L, 410L Download
Kemparc SYN 500, 500 Analog Download
KempCool 10 Download
Brochures and leaflets
KempArc SYN Download

Automated quality and productivity

If you are looking for a productive and reliable robotic welding solution, we have just the thing for you. The compact and powerful KempArc SYN 500 is designed for synergic MIG/MAG welding automation. Its excellent arc characteristics will deliver high quality welds. All common fieldbus protocols can be used for the robot interface. KempArc SYN 500 is especially well suited for cost-effective retrofit cases and heavy duty applications, delivering 430 A at 100% duty cycle. It is available both in analogue and digital models for integration with different robotic control systems.

Benefits

  • Robot interface integrated in the power source
  • Easy programming with the synergic welding programs and 90 memory channels
  • Fast fieldbus-based communication guarantees integration with all common robot brands
  • Available in digital and analogue models for varied integration possibilities
  • Compact and lightweight wire feed mechanism
Download brochure
With 100 % duty cycle

With 100 % duty cycle

For maximized deposit rates

Memory channels

Memory channels

For faster setup between different applications

Product options

Power sources

KempArc SYN 500 Power source
KempArc SYN 500 Power source Synergic MIG/MAG welding automation system, especially well-suited for cost-effective retrofit cases and heavy duty applications. KempArc SYN 500 is available in digital and analogue (AN) models for integration with different robotic control systems. View more
Technical specifications
Product code
KempArc SYN 500 (digital) - 6201500
KempArc SYN 500 (analogue) - 6201500AN
Connection voltage 3~ 50/60 Hz
400 V -15...+20%
Fuse (delayed)
35 A
Minimum generator power
27kVA (60%) 20kVA (100%)
Welding range
10 ... 42 V
Open circuit voltage
50 V
Rated power 60% ED
26,1 kVA
Rated power 100% ED
20,3 kVA
Primary current 50% ED I1max
40,0 A
Primary current 100% ED I1
31,0 A
Connection cable size
6 mm2
Idle power (no load power)
25 W
Efficiency
87%
Power factor
0,9
Voltage supply for auxiliary devices
50 V
Auxiliary device supply fuse (X14, X15)
6, 3 A delayed
Voltage supply for the cooling device
1-ph 400 VAC/250 VA
Max. welding voltage
46 V
Max. output current
430 A (100 %)
Max. output current
500 A (60 %)
Operating temperature range
-20 ... +40 °C
External dimensions LxWxH
590 × 230 × 500 mm
Weight (no accessories)
37 kg
Degree of protection
IP23C
EMC class
A
Storage temperature range
-40 ... +60 °C

Wire feeders

DT400 Wire feeder
DT400 Wire feeder Wire feeder for automated welding with a reliable 4-roll wire feed mechanism and full metal feed rolls. DT400 can be mounted on the back of the robot arm or integrated with any mechanized welding system. View more
Technical specifications
Product code
6203400 / 6203400L
Rated power
100 W
Filler wires
0.8…1.6 mm
Wire feed speed
0…25 m/min
Operating voltage
50 VDC
Operating temperature range
-20…+40ºC
Degree of protection
n IP23S
External dimensions
269 x 175 x 169 mm
EMC class
A
Weight
4.5 kg
Loadability
40°C 100%ED 500 A
Welding gun connector
Euro
DT400L Wire feeder
DT400L Wire feeder Wire feeder for automated welding with a reliable 4-roll wire feed mechanism and full metal feed rolls. DT400 can be mounted on the back of the robot arm or integrated with any mechanized welding system. View more
Technical specifications
Product code
6203400L
Rated power
100 W
Filler wires
0.8…1.6 mm
Wire feed speed
0…25 m/min
Operating voltage
50 VDC
Operating temperature range
-20…+40ºC
Degree of protection
n IP23S
External dimensions
269 x 175 x 169 mm
EMC class
A
Weight
4.5 kg
Loadability
40°C 100%ED 500 A
Welding gun connector
Euro
DT410 Wire feeder
DT410 Wire feeder Wire feeder for automated welding with a reliable 4-roll wire feed mechanism and full metal feed rolls. DT410 can be mounted on the back of the robot arm or integrated with any mechanized welding system. View more
Technical specifications
Product code
6203410
Rated power
100 W
Filler wires
0.8…1.6 mm
Wire feed speed
0…25 m/min
Operating voltage
50 VDC
Operating temperature range
-20…+40ºC
Degree of protection
n IP23S
External dimensions
269 x 175 x 169 mm
EMC class
A
Weight
4.5 kg
Loadability
40°C 100%ED 500 A
Welding gun connector
PowerPin

Software

WiseThin-A
WiseThin-A Kemppi Wise welding process for automated welding. View more
Technical specifications
Product code
9991013
Product code
9991013 (KempArc)
WiseRoot-A
WiseRoot-A Kemppi Wise welding process for automated welding. View more
Technical specifications
Product code
9991011 (KempArc)

Accessories

All Guns Cooling Cables Other
Kemppi A7 MIG Gun 500-g product image

A7 MIG Gun 500-g

Gas-cooled robotic welding gun package offering exceptional precision. Choose a suita...

Gas-cooled robotic welding gun package offering exceptional precision. Choose a suitable type from hollow wrist or non-hollow wrist versions to match your needs. This gun can be used with all common robot brands and can be equipped with shock sensor modules.

Kemppi A7 MIG Gun 500-w product image

A7 MIG Gun 500-w

Water-cooled robotic welding gun package offering exceptional precision. Choose a sui...

Water-cooled robotic welding gun package offering exceptional precision. Choose a suitable type from hollow wrist or non-hollow wrist versions to match your needs. This gun can be used with all common robot brands and can be equipped with shock sensor modules.

Kemppi KempCool 10 product image

KempCool 10

Cooling unit suitable for use with Kemppi KempArc welding equipment. KempCool 10 perf...

Cooling unit suitable for use with Kemppi KempArc welding equipment. KempCool 10 performs 1 kW of cooling power with a three liter tank that can be filled with 20%-40% ethanol/water mixture, or any other suitable antifreeze agent.

Product code: 6208100 Cooling liquid - 10 liter can - SP9810765

Kemppi Stand for power source product image

Stand for power source

For easy transport and keeping floor free under welder.

For easy transport and keeping floor free under welder.

Product code: 6185295

Kemppi Wire Feed Roll Kit product image

Wire Feed Roll Kit

Product code: See technical specifications

Kemppi Robot interface cards product image

Robot interface cards

Fieldbus commnucation between power source and robot controller is enabled with modul...

Fieldbus commnucation between power source and robot controller is enabled with modules. The protocol can be chosen based on customer preference. Modules are placed inside the KempArc robot interface chassis.

Product code: See technical specifications

Kemppi Interconnection cables for KempArc product image

Interconnection cables for KempArc

The interconnection cable set contains several cables and hoses. The cable set is use...

The interconnection cable set contains several cables and hoses. The cable set is used for delivering the welding power, shielding gas, cooling liquid, and control signals from the welding power source to the wire feeder. Interconnection cable sets are available in zipper bags or in corrugated sleeves.

Product code: See technical specifications

Kemppi Interconnection cable brackets product image

Interconnection cable brackets

Product code: See technical specifications

Kemppi Earth return cable 70 product image

Earth return cable 70

Product code: 6184711 (5 m, 70 mm2), 6184712 (10 m, 70 mm2), 6184713 (15 m, 70 mm2)

Kemppi Wire conduit for wire spools product image

Wire conduit for wire spools

High quality wire conduit delivers the filler wire smoothly from wire spool to wire f...

High quality wire conduit delivers the filler wire smoothly from wire spool to wire feeder. Male connectors on both ends fit to Kemppi feeder and Kemppi wire spool support. Order codes does not include female snap connector for wire spool holder or wire drum. It must be ordered separately. In case of stainless steel or aluminium, a separate chili liner is also required.

Product code: See technical specifications

Kemppi Wire conduit for wire drums product image

Wire conduit for wire drums

Alternative solution for wire conduit when distance between wire feeeder and wire dru...

Alternative solution for wire conduit when distance between wire feeeder and wire drum is greater than 5 meters. NOTE: When ordering W005195 with the desired length, you also need snap connectors: two male (W005197) and one female (W005189).

Product code: See technical specifications

Kemppi Snap connector for wire conduit (male) product image

Snap connector for wire conduit (male)

Male connector for wire conduit, two pieces needed per conduit.

Male connector for wire conduit, two pieces needed per conduit.

Product code: W005197 - two pieces needed per conduit

Kemppi Snap connector for drum or spool holder (female) product image

Snap connector for drum or spool holder (female)

Female connector for the wire drum or spool holder.

Female connector for the wire drum or spool holder.

Product code: W005189

Kemppi Wire spool holder product image

Wire spool holder

Suitable for standard 15 kg wire coil. NOTE: Female connector for wire conduit not in...

Suitable for standard 15 kg wire coil. NOTE: Female connector for wire conduit not included. Must be ordered separately.

Product code: W007628 (right), W007629 (left)

Kemppi Protective cover for wire spool product image

Protective cover for wire spool

Plastic cover for wire spool holder.

Plastic cover for wire spool holder.

Product code: SP007940

Kemppi Floor stand for wire spool holder product image

Floor stand for wire spool holder

Floor stand for wire spool holder.

Floor stand for wire spool holder.

Product code: W007356

Kemppi Wire feeder mounting brackets product image

Wire feeder mounting brackets

Brackets for mounting the wire feeder on the robot’s 3rd axis. The design is robot mo...

Brackets for mounting the wire feeder on the robot’s 3rd axis. The design is robot model specific. Order code includes metal plates. Insulation rings and Screws are not included if order code begins with W.

Product code: See technical specifications

Kemppi Welding gun cleaning station product image

Welding gun cleaning station

Regular mechanical cleaning of the internal surfaces of the gas nozzle provides stead...

Regular mechanical cleaning of the internal surfaces of the gas nozzle provides steady and good shielding gas flow for welding. Helps to avoid spatter to form electrical connection bridges between contact tip and the gas nozzle.

Product code: SP600674 Equipped with wire cutter, gas nozzle inside reamer and anti-spatter spray unit; order code includes reamer setup for both gas and water cooled nozzles.

Support

Need
consumables?

Need
consumables?

Need repairs or maintenance?

Need repairs or maintenance?

Warranty

Warranty

Close

Technical specifications