A5 MIG Orbital System 1500

Complete weld joint with one set

The most efficient mechanized system for MIG orbital welding

Kemppi K5 Welding equipment Read more


A5 MIG Orbital System 1500 is a complete set of welding mechanization and welding equipment for circumferential joint welding. Suitable for pipe and tube sizes up to an outer diameter of 1500 mm. With integrated Kemppi special processes the system is efficient from root pass to all filler layers, saving up to 50 % in labor and filler costs. All relevant welding parameters can be handled from one single integrated remote controller. 

Key benefits

WELD MORE

WELD MORE

per day with the integrated WiseRoot+ process

SAVE COSTS

SAVE COSTS

WiseRoot+ process saves 50 % in labor and filler costs

LESS FILLER MATERIALS

LESS FILLER MATERIALS

with simultaneous use of WiseFusion and WisePenetration processes

Key applications

Pipelines

Pipelines

Process pipelines

Process pipelines

Oil rigs

Oil rigs

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Benefits

  • Increased welding productivity
  • Pre-defined programs for different pipe sectors
  • Two separate wirefeeders can be connected, to be used at different times
  • Use of WiseRoot+ means no slag or spatter
  • Carriage can also be used for horizontal and vertical joints with or without weaving
  • Simultaneous control of carriage programs and power source channels makes control easy
  • One button for starting, stopping, and changing the welding parameters
  • Light and durable Remote Control Unit makes operation simple and fast
  • Accurate speed control and two drive motors
  • Multiple weaving patterns possible with integrated Weaving Unit
  • Flexible adjustment of the tilt and push/pull angle enabled by the welding gun holder
  • Only one power cable needed

 


WELD ROOT PASSES 80 % FASTER with WiseRoot+

You can complete more than 80 % more root pass welding per day with WiseRoot+ compared to MIG/MAG welding. WiseRoot+ is notably faster than 1-MIG or TIG: The welding travel speed with WiseRoot+ is 20-25 cm/min when compared with 1-MIG 8-12 cm/min, and with TIG 5-9 cm/min, depending on the application. In our example case, you can weld 11 meters in one working day with WiseRoot+ and only about 6 meters with MIG/MAG.

SAVE 50 % IN ROOT PASS LABOR AND FILLER COSTS WITH WiseRoot+

With WiseRoot+ you can achieve 50 % lower labor and filler costs for root pass welding per welded meter for butt welds with plate thicknesses less than 12 mm. This is a result of faster travel speed and the ability to decrease the groove angle. The narrower groove angle means only one filling and capping pass is needed.  The WiseRoot+ process also allows for fluctuation of the root gap, and the after-work costs are lower thanks to the limited amount of slag and spatter.

30 % SAVINGS ON LABOR AND FILLER COSTS BY USING WISEFUSION AND WISEPENETRATION SIMULTANEOUSLY

When combined, the WiseFusion and WisePenetration processes can save up to 30 % in filler material and welding time because a narrower groove angle can be used for butt joints up to 25 mm plate thickness from one side. A study made in the Lappeenranta University of Technology in Finland shows that fewer welding runs were needed to complete the joint when a 30° groove angle was used instead of the traditional 45°. In the example case, the consumption for filler material was reduced from 3.1 kg/m to 2.3 kg/m.

See it in action

Videos

How to setup A5 MIG orbital system 1500

A5 MIG Orbital System 1500 consists of power source, wire feeder, orbital welding carriage, remote control unit, ring and welding gun.

A5 MIG Orbital System 1500

A5 MIG Orbital System 1500 is a complete set of welding mechanization and welding equipment for circumferential joint welding. Suitable for pipe and tube sizes up to an outer diameter of 1500 mm. With integrated Kemppi special processes the system is efficient from root pass to all filler layers, saving up to 50 % in labor and filler costs.

What's in the system

Equipment

Kemppi A5 MIG Orbital Welding Carriage 1500 product image

A5 MIG Orbital Welding Carriage 1500

Welding carriage driven by two robust electronic motors and equipped with welding gun...

Welding carriage driven by two robust electronic motors and equipped with welding gun holder and integrated gun weaving unit, with several optional weaving patterns. Gun weaving unit allows flexible adjustment of the tilt and push/pull angles.

Kemppi A5 MIG Remote Control Unit product image

A5 MIG Remote Control Unit

Light and durable remote controller for welding parameter control and immediate chang...

Light and durable remote controller for welding parameter control and immediate change of program. Seamlessly integrated with Kemppi power sources. Starting, stopping, and changing the welding parameters is very quick and simple. Easy to learn and use.

Kemppi Ring product image

Ring

A robust guide ring for pipe diameters from 6" to 70". Adjustable support legs. Clamp...

A robust guide ring for pipe diameters from 6" to 70". Adjustable support legs. Clamping in the position with a locking lever.

Kemppi FastMig X 450 Power source product image

FastMig X 450 Power source

FastMig X 450 is the ultimate power source. This unit boosts your productivity and we...

FastMig X 450 is the ultimate power source. This unit boosts your productivity and welding quality to a whole new level.

Kemppi WFX 300 P-T Wire feeder product image

WFX 300 P-T Wire feeder

Select your own software according to your needs. This unit includes a strong GT04 fe...

Select your own software according to your needs. This unit includes a strong GT04 feed mechanism with two motors. This wire feeder truly makes the FastMig X user a pipe welding expert.

Kemppi MMT 42C product image

MMT 42C

MMT 42C is a welding gun for mechanized welding. This gun is available in 3 m (625420...

MMT 42C is a welding gun for mechanized welding. This gun is available in 3 m (6254205) and 4 m (6254207). Gas cooled, 420 A.

Application software and welding programs


WiseRoot+

Optimized short arc process for productive root pass welding with FastMig X.Exce...

Optimized short arc process for productive root pass welding with FastMig X.

Excellent weld quality through control of arc voltage and timing of filler metal droplet transfer. Gives higher speed than Stick (MMA), TIG or MIG/MAG short arc welding.


WiseFusion

Ensures excellent weld quality, efficiency and ease of use. Keeps the welding arc foc...

Ensures excellent weld quality, efficiency and ease of use. Keeps the welding arc focused and guarantees the optimal arc length in any welding position in pulse and synergic MIG/MAG welding. Also available for automated welding.


WisePenetration

A welding function for ensured penetration in synergic MIG/MAG welding. Delivers cons...

A welding function for ensured penetration in synergic MIG/MAG welding. Delivers constant power to the weld pool regardless of changes in welding gun orientation or distance between the welding gun and work piece. Also available for automated welding.

Alternative

Equipment and software


SuperSnake GT02S/GT02SW subfeeder - subfeeder

If distance and access are your problem, then take a look at SuperSnake GT02S and GT0...

If distance and access are your problem, then take a look at SuperSnake GT02S and GT02SW. SuperSnake extends the reach of standard Euro MIG welding guns, providing simple distance wire feeding for a variety of filler wires up to 25m from the wire feed unit.

Kemppi Cool X Cooling unit product image

Cool X Cooling unit

Cool X cooling unit for liquid-cooled setups is the ultimate choice providing 1 kW of...

Cool X cooling unit for liquid-cooled setups is the ultimate choice providing 1 kW of cooling power with 3 liters of cooling liquid.

Kemppi MT51MWC product image

MT51MWC

MT51MWC is a 500A water cooled welding gun for mechanized welding. Two lenght options...

MT51MWC is a 500A water cooled welding gun for mechanized welding. Two lenght options 4,5 m ( 6255162) or 6,0 m (6255163).

Kemppi MMT MN 32C product image

MMT MN 32C

MMT MN 32C is a 5 m gas-cooled multi-neck, 320A welding gun for mechanized welding.

MMT MN 32C is a 5 m gas-cooled multi-neck, 320A welding gun for mechanized welding.

Extras and accessories

Technical specifications

Technical specifications

FastMig X 450 Power source
Product code6103450
Connection voltage 3~ 50/60 Hz400 V, (-15…+20%)
Fuse (delayed)35A
Minimum generator power35 kVA
Output 60% ED450 A
Output 100% ED350 A
Open circuit voltage MMAU0 = 70-98 V
Uav = 50 V
Open circuit voltage MIG/MAGU0 = 80 - 98 V
Operating temperature range-20 ... +40 °C
External dimensions LxWxH590 × 230 × 430 mm
Degree of protectionIP23S
StandardsIEC 60974-1, IEC 60974-5, IEC 60974-10
WFX 300 P-T Wire feeder
Product code6103535
Output 60% ED520 A
Output 100% ED440 A
Wire feed mechanismGT04
Gun connectionEuro
Filler wire sizes (Ss)0.6 - 2.0 mm
Filler wire sizes (Al)0.8 - 2.4 mm
Filler wire sizes (Fe)0.6 - 2.0 mm
Filler wire sizes (Cored wire)0.8 - 2.4 mm
Wire feed speed0.5 - 25 m/min
SoftwareWiseFusion
WiseRoot+
MatchLog
Pipe Steel pack Fe (25pcs)
Pipe Stainless pack Ss (17pcs)
Operating temperature range-20 ... +40 °C
External dimensions LxWxH590 × 240 × 445 mm
Degree of protectionIP23S
StandardsIEC 60974-5
Wire spool weight, max.20 kg
Weight (empty)13.1 kg
Wire spool diameter, max.300 mm
A5 MIG Orbital Welding Carriage 1500
Product code6190715
6190735 (-ES model)
Carriage speed5 - 150 cm/min
Input power30 - 55 V DC or 24 - 50 V AC
Transport speed200 cm/min
Weaving speed10 - 50 mm/s
Weaving width0 - 30 mm
Weaving displacement± 40 mm
Dwell time (Adjustable on both sides separately)0 - 2.0 s
Weaving patterns3
Torch horizontal adjustment (manual)± 40 mm
Weight9.0 kg
External dimensions (Height from pipe surface)365 × 385 × 300 mm
RingProduct codePipe/Tube outer diameter range (mm.)
RING FOR 6" PIPE DIAMETER6190806127 - 177
RING FOR 8" PIPE DIAMETER6190808178 - 228
RING FOR 10" PIPE DIAMETER6190810229 - 279
RING FOR 12" PIPE DIAMETER6190812280 - 330
RING FOR 14" PIPE DIAMETER6190814331 - 368
RING FOR 16" PIPE DIAMETER6190816432 - 420
RING FOR 18" PIPE DIAMETER6190818432 - 472
RING FOR 20" PIPE DIAMETER6190820482 - 533
RING FOR 22" PIPE DIAMETER6190822534 - 584
RING FOR 24" PIPE DIAMETER6190824584 - 635
RING FOR 26" PIPE DIAMETER6190826635 - 686
RING FOR 28" PIPE DIAMETER6190828686 - 736
RING FOR 30" PIPE DIAMETER6190830737 - 787
RING FOR 32" PIPE DIAMETER6190832787 - 838
RING FOR 34" PIPE DIAMETER6190834838 - 889
RING FOR 36" PIPE DIAMETER6190836889 - 939
RING FOR 38" PIPE DIAMETER6190838940 - 991
RING FOR 40" PIPE DIAMETER6190840991 - 1041
RING FOR 42" PIPE DIAMETER61908421041 - 1092
RING FOR 44" PIPE DIAMETER61908441092 - 1143
RING FOR 46" PIPE DIAMETER61908461143 - 1194
RING FOR 48" PIPE DIAMETER61908481194 - 1244
RING FOR 50" PIPE DIAMETER6190850 1245 - 1295
RING FOR 52" PIPE DIAMETER6190852 1296 - 1346
RING FOR 54" PIPE DIAMETER6190854 1347 - 1397
RING FOR 56" PIPE DIAMETER6190856 1397 - 1447
RING FOR 58" PIPE DIAMETER61908581448 - 1498
RING FOR 60" PIPE DIAMETER6190860 1499 - 1549
RING FOR 62" PIPE DIAMETER6190862 1550 - 1600
RING FOR 64" PIPE DIAMETER6190864 1601 - 1651
RING FOR 66" PIPE DIAMETER61908661651 - 1701
RING FOR 68" PIPE DIAMETER6190868 1702 - 1752
RING FOR 70" PIPE DIAMETER6190870 1753 - 1803
MMT 42C
Product code3 m - 6254205
4,5 m - 6254207
CoolingGas
Filler wires0.8…1.6 mm
Load capacity, Ar + CO2 (100%)350A

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Technical specifications