A5 TIG Orbital System 75

AS EASY AS IT CAN BE

Modular cost effective solution for mechanized TIG orbital welding of pipes and tubes.

Kemppi K5 Welding equipment Read more


A5 TIG Orbital System with closed head clamp is an extremely simple to use solution for orbital welding tubes and pipes with an outer diameter of 25 – 75 mm. The symbol based controller is quick to learn and the system makes it very easy to produce high-quality joints. The arc moves automatically 360° around tubes and pulse technology produces a consistently high-quality welding seam. Integrated cooling of the weld head allows for high duty cycles. Low investment cost makes the system an easy way into mechanized welding. The 75 series closed head clamp is available with a wide variety of high quality collets which enable the system to be used for various kind of joints.

Key benefits

SAVE IN WELDING TIME

SAVE IN WELDING TIME

Compared to manual MMA welding.

THE EASIEST

THE EASIEST

High quality orbital joints made the easiest and simplest way.

Key applications

Oil rigs

Oil rigs

Process pipelines

Process pipelines

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Benefits

  • Low investment cost makes A5 TIG Orbital Welding System a cost effective solution to mechanize orbital TIG welding.
  • Best-in-class intuitive, symbol based controller with touch screen.
  • Auto-programming for automatic calculation of welding parameters.
  • Significantly less rework due to an inbuilt, diagnostic fault-detection system for gas purging, weld head jams, etc.
  • The weld head is designed for collets and electrodes to be changed quickly and for accurate positioning of the electrode.
  • Compact weld head design allows access to wide range of applications.
  • USB port for storing downloaded software updates or standard parameters on a memory stick.
  • Controller comes in a durable plastic case for easy operation, storage, and transport.

SAVE 25 % IN WELDING TIME

The mechanized transportation of a welding head in A5 TIG Orbital System 75 provides a steady and accurate welding position. This enables stable welding quality and the use of optimized welding parameters during welding. As a result a shorter arc on time per weld is needed and the welder can weld more welds in a working day. The typical saving in welding time for A5 TIG Orbital System 75 is 25 % compared to manual MMA welding.

THE EASIEST ACCESS TO MECHANIZATION

A5 TIG Orbital System 75 makes accessing mechanized welding as easy and cost effective as possible. Compact equipment requires low investment costs and thus has a short payback time. The controller interface has been designed with intuitive symbols, which are very easy to use and make the learning time very short. Auto programming calculates the welding parameters and the fault detection system ensures that the rework is minimized. The operation during welding is simple, since the main control switches are integrated to the weld head.

What's in the system


MinarcTig Evo 200MLP

Kemppi K5 dual process welder for fine quality, mobile TIG and stick (MMA) welding wi...

Kemppi K5 dual process welder for fine quality, mobile TIG and stick (MMA) welding with pulse TIG option. The delivery package includes a TTC 220 welding torch (4 m/8 m), cables, gas hose, and shoulder strap. AU and DK models available.

Kemppi A5 Closed Head Clamp 7530 product image

A5 Closed Head Clamp 7530

Efficiently cooled weld head designed for welding pipes of 10 – 76 mm in diameter. Re...

Efficiently cooled weld head designed for welding pipes of 10 – 76 mm in diameter. Remote control in the handle. Wide variety of high quality collets available. Compact weld head allows access to wide range of applications.

Kemppi A5 Orbital Controller 75 product image

A5 Orbital Controller 75

Very easy to use intuitive symbol based user interface with touch screen and automati...

Very easy to use intuitive symbol based user interface with touch screen and automatic calculation of welding parameters. Compact and lightweight, built into a portable waterproof case. USB port for storing downloaded software updates or standard parameters on a memory stick.

Kemppi Collets 30 product image

Collets 30

Wide variety of high quality flush and extended collets for tube to tube, tube to fla...

Wide variety of high quality flush and extended collets for tube to tube, tube to flange and tube to elbow joints and for pipes of 10 - 76 in diameter. One collet kit includes two collets and two collets kits are required for one weld head.

Alternative

Equipment and software

Kemppi A5 Closed Head Clamp 7540 product image

A5 Closed Head Clamp 7540

Efficiently cooled weld head designed for welding pipes of 12 – 101 mm in diameter. R...

Efficiently cooled weld head designed for welding pipes of 12 – 101 mm in diameter. Remote control in the handle. Wide variety of high quality collets available. Compact weld head allows access to wide range of applications.

Kemppi Collets 40 product image

Collets 40

Wide variety of high quality flush and extended collets for tube to tube, tube to fla...

Wide variety of high quality flush and extended collets for tube to tube, tube to flange and tube to elbow joints and for pipes of 12 - 101 in diameter. One collet kit includes two collets and two collets kits are required for one weld head.

Extras and accessories

Technical specifications

Technical specifications

MinarcTig Evo 200MLP
Product codeMinarcTig Evo 200MLP, TTC 220, 4 m - P0642
MinarcTig Evo 200MLP, TTC 220, 8 m - P0643
Connection voltage 1~ 50/60 Hz230 V ±15 %
Fuse (delayed)16 A
Minimum generator power5.6kVA
Output (TIG) 35% ED200 A/18.0 V
Output (TIG) 60% ED160 A/16.4 V
Output (TIG) 100% ED140 A/15.6 V
Output (MMA) 35% ED170 A/26.8 V
Output (MMA) 60% ED130 A/25.2 V
Output (MMA) 100% ED110 A/24.4 V
Open circuit voltage95 V
Stick electrode sizes1.5...4.0 mm
Welding range (MMA)10 A /20.4 V...170 A/26.8 V
Welding range (TIG)5 A/10.2 V...200 A/18.0 V
Operating temperature range-20…+40 °C
External dimensions LxWxH449 × 210 × 358 mm
Weight (no accessories)11 kg
Degree of protectionIP23S
StandardsIEC 60974-1, IEC 60974-3, IEC 60974-10, IEC 61000-3-12
A5 Closed Head Clamp 7530
product image
Product code6206000
Tube diameter9 - 75 mm
A202 mm
B96 mm
C43 mm
D19.5 mm
Rotor gear radius54.6 mm
Weight6.4 kg
A5 Orbital Controller 75
Product code6204075
Input power90 - 240 VAC, 1A
Welding positionsAll (PA/PB)
Auto-stopYes
Weld head7530 & 7540
Pipe outer diameter range (min.)9.5 - 101.6 mm
Weight6.0 kg
Degree of protection with cover openedIP 52
Degree of protection, cover closed (transportation)IP 65
Operating temperature-20 – +40 °C
Collets 30, mmProduct code
COLLET, EXTENDED, 15030 (10 MM)1001250-10
COLLET, EXTENDED, 15030 (12 MM)1001250-12
COLLET, EXTENDED, 15030 (13 MM)1001250-13
COLLET, EXTENDED, 15030 (13.5 MM)1001250-13.5
COLLET, EXTENDED, 15030 (16 MM)1001250-16
COLLET, EXTENDED, 15030 (18 MM)1001250-18
COLLET, EXTENDED, 15030 (19 MM)1001250-19
COLLET, EXTENDED, 15030 (20 MM)1001250-20
COLLET, EXTENDED, 15030 (22 MM)1001250-22
COLLET, EXTENDED, 15030 (23 MM)1001250-23
COLLET, EXTENDED, 15030 (26.9 MM)1001250-26.9
COLLET, EXTENDED, 15030 (28 MM)1001250-28
COLLET, EXTENDED, 15030 (29 MM)1001250-29
COLLET, EXTENDED, 15030 (30 MM)1001250-30
COLLET, EXTENDED, 15030 (35 MM)1001250-35
COLLET, EXTENDED, 15030 (40 MM)1001250-40
COLLET, EXTENDED, 15030 (41 MM)1001250-41
COLLET, EXTENDED, 15030 (44.5 MM)1001250-44.5
COLLET, EXTENDED, 15030 (51 MM)1001250-51
COLLET, EXTENDED, 15030 (52 MM)1001250-52
COLLET, EXTENDED, 15030 (53 MM)1001250-53
COLLET, EXTENDED, 15030 (54 MM)1001250-54
COLLET, EXTENDED, 15030 (60.3 MM)1001250-60.3
COLLET, EXTENDED, 15030 (70 MM)1001250-70
COLLET, EXTENDED, 15030 (76.1 MM)1001250-76.1
COLLET, FLUSH, 15030 (10 MM)1001252-10
COLLET, FLUSH, 15030 (12 MM)1001252-12
COLLET, FLUSH, 15030 (13 MM)1001252-13
COLLET, FLUSH, 15030 (13.5 MM)1001252-13.5
COLLET, FLUSH, 15030 (16 MM)1001252-16
COLLET, FLUSH, 15030 (18 MM)1001252-18
COLLET, FLUSH, 15030 (19 MM)1001252-19
COLLET, FLUSH, 15030 (20 MM)1001252-20
COLLET, FLUSH, 15030 (22 MM)1001252-22
COLLET, FLUSH, 15030 (23 MM)1001252-23
COLLET, FLUSH, 15030 (26.9 MM)1001252-26.9
COLLET, FLUSH, 15030 (28 MM)1001252-28
COLLET, FLUSH, 15030 (29 MM)1001252-29
COLLET, FLUSH, 15030 (30 MM)1001252-30
COLLET, FLUSH, 15030 (35 MM)1001252-35
COLLET, FLUSH, 15030 (40 MM)1001252-40
COLLET, FLUSH, 15030 (41 MM)1001252-41
COLLET, FLUSH, 15030 (44.5 MM)1001252-44.5
COLLET, FLUSH, 15030 (51 MM)1001252-51
COLLET, FLUSH, 15030 (52 MM)1001252-52
COLLET, FLUSH, 15030 (53 MM)1001252-53
COLLET, FLUSH, 15030 (54 MM)1001252-54
COLLET, FLUSH, 15030 (60.3 MM)1001252-60.3
COLLET, FLUSH, 15030 (70 MM)1001252-70
COLLET, FLUSH, 15030 (76.1 MM)1001252-76.1
Collets 30, inchProduct code
COLLET, EXTENDED, 15030 (0.375 IN)1001246-0.375
COLLET, EXTENDED, 15030 (0.402 IN)1001246-0.402
COLLET, EXTENDED, 15030 (0.500 IN)1001246-0.500
COLLET, EXTENDED, 15030 (0.625 IN)1001246-0.625
COLLET, EXTENDED, 15030 (0.677 IN)1001246-0.677
COLLET, EXTENDED, 15030 (0.750 IN)1001246-0.750
COLLET, EXTENDED, 15030 (0.839 IN)1001246-0.839
COLLET, EXTENDED, 15030 (1.00 IN)1001250-1.00
COLLET, EXTENDED, 15030 (1.327 IN)1001246-1.327
COLLET, EXTENDED, 15030 (1.500 IN)1001246-1.500
COLLET, EXTENDED, 15030 (1.669 IN)1001246-1.669
COLLET, EXTENDED, 15030 (1.902 IN)1001246-1.902
COLLET, EXTENDED, 15030 (2.00 IN)1001246-2.00
COLLET, EXTENDED, 15030 (2.500 IN)1001246-2.500
COLLET, EXTENDED, 15030 (3.00 IN)1001246-3.00
COLLET, FLUSH, 15030 (0.375 IN)1001248-0.375
COLLET, FLUSH, 15030 (0.402 IN)1001248-0.402
COLLET, FLUSH, 15030 (0.500 IN)1001248-0.500
COLLET, FLUSH, 15030 (0.625 IN)1001248-0.625
COLLET, FLUSH, 15030 (0.677 IN)1001248-0.677
COLLET, FLUSH, 15030 (0.750 IN)1001248-0.750
COLLET, FLUSH, 15030 (0.839 IN)1001248-0.839
COLLET, FLUSH, 15030 (1.00 IN)1001252-1.00
COLLET, FLUSH, 15030 (1.327 IN)1001248-1.327
COLLET, FLUSH, 15030 (1.500 IN)1001248-1.500
COLLET, FLUSH, 15030 (1.669 IN)1001248-1.669
COLLET, FLUSH, 15030 (1.902 IN)1001248-1.902
COLLET, FLUSH, 15030 (2.00 IN)1001248-2.00
COLLET, FLUSH, 15030 (2.500 IN)1001248-2.500
COLLET, FLUSH, 15030 (3.00 IN)1001248-3.00

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Technical specifications