KempArc SYN 500

Automated quality and productivity

Synergic MIG/MAG welding automation system

Kemppi K5 Welding equipment Read more


If you are looking for a productive and reliable robotic welding solution, we have just the thing for you. The compact and powerful KempArc SYN 500 is designed for synergic MIG/MAG welding automation. Its excellent arc characteristics will deliver high quality welds. The robot interface can be realized with all common fieldbus protocols. KempArc SYN 500 is especially well suited for cost-effective retrofit cases and heavy duty applications, delivering 430 A at 100% duty cycle. It is available both in analogue and digital models for integration with different robotic control systems.

Key benefits

With 100 % duty cycle

With 100 % duty cycle

For maximized deposit rates

Memory channels

Memory channels

For faster setup between different applications

Key applications

Component manufacturing

Component manufacturing

General mechanical engineering

General mechanical engineering

Building steel frames

Building steel frames

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Benefits

  • Robot interface integrated in the power source
  • Easy programming with the synergic curves and 90 memory channels
  • Fast fieldbus-based communication guarantees integration with all common robot brands
  • Available in digital and analogue models for varied integration possibilities
  • Compact and lightweight wire drive mechanism

Robotic welding made easy

The synergic curves available from the control panel provide assistance to the programmer in selecting the right parameters. The user can select the thickness of the plate to be welded on the control panel, after which KempArc SYN 500 automatically proposes the suitable welding parameters.

Productive quality welding

KempArc SYN 500's fieldbus-based communication allows fast communication between the robot control system and welding equipment. This increases the productivity of automated welding, where the number of welds can reach thousands per day. Combine this with excellent arc characteristics, and you can be sure to reach high quality welds with minimum downtime.

What's in the system

Equipment

Kemppi KempArc SYN 500 Power source product image

KempArc SYN 500 Power source

500 A power source for synergic MIG/MAG welding automation systems. Available in digi...

500 A power source for synergic MIG/MAG welding automation systems. Available in digital and analogue models for integration with different robotic control systems.

Kemppi DT400 Wire feeder product image

DT400 Wire feeder

Right-hand side wire feeder for automated welding with a reliable 4-roll wire feeding...

Right-hand side wire feeder for automated welding with a reliable 4-roll wire feeding mechanism and full metal feed rolls.

DT400 can be mounted on the back of the robot arm or integrated with any mechanized welding system. Euro connection.

Kemppi Earth return cable 5 m, 70 mm² product image

Earth return cable 5 m, 70 mm²

Kemppi Interconnection cable, gas cooled 5 m product image

Interconnection cable, gas cooled 5 m

Kemppi KempCool 10 product image

KempCool 10

Cooling unit suitable for use with Kemppi KempArc welding equipment. KempCool 10 perf...

Cooling unit suitable for use with Kemppi KempArc welding equipment. KempCool 10 performs 1 kW of cooling power with a three liter tank that can be filled with 20%-40% ethanol/water mixture, or any other suitable antifreeze agent.

Kemppi PM502 product image

PM502

The PM502 is a 4-wheel transport unit suitable for FastMig M and the FastMig X series...

The PM502 is a 4-wheel transport unit suitable for FastMig M and the FastMig X series, as well as KempArc.

Kemppi Ethernet product image

Ethernet

Fieldbus card

Fieldbus card

Kemppi Fanuc 100iC / DT 400 product image

Fanuc 100iC / DT 400

Wire feeder bracket suitable with DT 400 wire feeder for KempArc welding automation s...

Wire feeder bracket suitable with DT 400 wire feeder for KempArc welding automation systems.

Application software and welding programs

Kemppi WiseRoot-A product image

WiseRoot-A

Kemppi Wise welding process for automated welding.

Kemppi Wise welding process for automated welding.

Kemppi WiseThin-A product image

WiseThin-A

Kemppi Wise welding process for automated welding.

Kemppi Wise welding process for automated welding.

Alternative

Equipment and software


KempArc Pulse 350

Pulsed MIG/MAG welding automation system compatible with Kemppi Wise welding function...

Pulsed MIG/MAG welding automation system compatible with Kemppi Wise welding functions and processes for increased productivity and quality. Available in digital and analogue models for integration with different robotic control systems.

Kemppi Fanuc 100iC / DT 410 / DT 400L product image

Fanuc 100iC / DT 410 / DT 400L

Wire feeder bracket suitable with DT 410 and DT 400L wire feeders for KempArc welding...

Wire feeder bracket suitable with DT 410 and DT 400L wire feeders for KempArc welding automation systems.

Kemppi Interconnection cable, gas cooled 10 m product image

Interconnection cable, gas cooled 10 m

Kemppi Interconnection cable, water cooled 10 m (KempArc) product image

Interconnection cable, water cooled 10 m (KempArc)

Kemppi Interconnection cable, water cooled 5 m (KempArc) product image

Interconnection cable, water cooled 5 m (KempArc)

Kemppi Interconnection cable, 70-5-WH DIX, Zipper product image

Interconnection cable, 70-5-WH DIX, Zipper

Kemppi Interconnection cable, 70-5-GH DIX, Zipper product image

Interconnection cable, 70-5-GH DIX, Zipper

Kemppi Interconnection cable, 70-10-WH DIX, Zipper product image

Interconnection cable, 70-10-WH DIX, Zipper

Kemppi Interconnection cable, 70-10-GH DIX, Zipper product image

Interconnection cable, 70-10-GH DIX, Zipper

Kemppi Interconnection cable, 70-10-GH / DT 410 product image

Interconnection cable, 70-10-GH / DT 410

Kemppi Interconnection cable, 70-5-GH / DT 410 product image

Interconnection cable, 70-5-GH / DT 410

Kemppi Cable clamps, ball-joint product image

Cable clamps, ball-joint

Kemppi Cable clamps, jointless product image

Cable clamps, jointless

Kemppi Earth return cable 10 m, 70 mm² product image

Earth return cable 10 m, 70 mm²

Kemppi Kuka KR 125/3 product image

Kuka KR 125/3

Wire feeder bracket

Wire feeder bracket

Kemppi Kuka KR5HW product image

Kuka KR5HW

Wire feeder bracket

Wire feeder bracket

Kemppi ABB IRB 1600 product image

ABB IRB 1600

Wire feeder bracket

Wire feeder bracket

Kemppi ABB IRB 1600ID product image

ABB IRB 1600ID

Wire feeder bracket

Wire feeder bracket

Kemppi ABB IRB 2400L product image

ABB IRB 2400L

Wire feeder bracket

Wire feeder bracket

Kemppi Motoman EA 1400 product image

Motoman EA 1400

Wire feeder bracket

Wire feeder bracket

Kemppi Motoman EA 1900 product image

Motoman EA 1900

Wire feeder bracket

Wire feeder bracket

Kemppi Interbus S, copper product image

Interbus S, copper

Fieldbus card

Fieldbus card

Kemppi Interbus S, optical product image

Interbus S, optical

Fieldbus card

Fieldbus card

Kemppi Profibus product image

Profibus

Fieldbus card

Fieldbus card

Kemppi Profinet product image

Profinet

Fieldbus card

Fieldbus card

Kemppi Can Open product image

Can Open

Fieldbus card

Fieldbus card

Kemppi Fanuc 100iC / DT 400 product image

Fanuc 100iC / DT 400

Wire feeder bracket suitable with DT 400 wire feeder for KempArc welding automation s...

Wire feeder bracket suitable with DT 400 wire feeder for KempArc welding automation systems.

Kemppi DeviceNet product image

DeviceNet

Fieldbus card

Fieldbus card

Extras and accessories

Accessories

Optional extras

Technical specifications

Kemppi KempArc Browser Synergic product image

KempArc Browser Synergic

Additional module incorporated in robot interface that enables parameter setup and co...

Additional module incorporated in robot interface that enables parameter setup and control through a web user interface. Suitable for use with KempArc SYN automated welding equipment.

Kemppi T120 product image

T120

This unit is suitable for MasterTig ACDC 3500 W, FastMig M, and FastMig X (T120 insta...

This unit is suitable for MasterTig ACDC 3500 W, FastMig M, and FastMig X (T120 installation set W003053), KempArc SYN 300, 400, & 500, and KempArc Pulse 350 & 450. The T120 is a 2-wheel transport unit suitable for mid-size and large gas bottle sizes.

Technical specifications

KempArc SYN 500 Power source
Product codeKempArc SYN 500 (digital) - 6201500
KempArc SYN 500 (analogue) - 6201500AN
Connection voltage 3~ 50/60 Hz400 V -15...+20%
Fuse (delayed)35 A
Minimum generator power27kVA (60%)
20kVA (100%)
Welding range10 ... 42 V
Open circuit voltage50 V
Rated power 60% ED26,1 kVA
Rated power 100% ED20,3 kVA
Primary current 50% ED I1max40,0 A
Primary current 100% ED I131,0 A
Connection cable size6 mm2
Idle power (no load power)25 W
Efficiency87%
Power factor0,9
Voltage supply for auxiliary devices50 V
Auxiliary device supply fuse (X14, X15)6, 3 A delayed
Voltage supply for the cooling device1-ph 400 VAC/250 VA
Max. welding voltage46 V
Max. output current500 A (60 %)
Operating temperature range-20 ... +40 °C
External dimensions LxWxH590 × 230 × 500 mm
Weight (no accessories)37 kg
Degree of protectionIP23C
EMC classA
Storage temperature range-40 ... +60 °C
DT400 Wire feeder
Product code6203400
Filler wire sizes (Fe solid)0.6…1.6 mm
EMC classA
KempCool 10
Product code6208100
Connection voltage 3~ 50/60 Hz400 V -15...+20%
Rated power250 W (100 %)
Rated power 100% ED250 W
Cooling liquid20 - 40% Monopropylenglycol - water
Max. pressure at output0,4 MPa
Operating temperature range-20 ... +40 °C
External dimensions LxWxH570 × 230 × 280 mm
Weight (no accessories)11 kg
Degree of protectionIP23S
EMC classA
Cooler tank volume3 l
Cooling power1 kW
Storage temperature range-40 ... +60 °C
Fanuc 100iC / DT 400
Product codeW003367
Connection voltage 1~ 50/60 Hz50 VDC
Wire feed mechanism4-roll (DT04)
Wire feed speed adjustment0…25 m/min
Rated power 100% ED100 W
Gun connectionEuro
Filler wire sizes (Fe cored)0.8…1.6 mm
Filler wire sizes (Ss)0.6 …1.6 mm
Filler wire sizes (Al)1.0…1.6 mm
Max. output current600 A (80 %)
Operating temperature range-20 ... +40 °C
External dimensions LxWxH269 × 175 × 169 mm
Weight (no accessories)4.5 kg
Degree of protectionIP23S
Storage temperature range-40 ... +60 °C

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Technical specifications