Welding Production Analysis

Module of WeldEye Welding Management Software

The best way for monitoring arc-on time in welding


Knowing your welding production inside-out is an advantage any manager would love to have. However, even a simple solution for tracking production efficiency can bring significant benefits for most companies. The universal WeldEye for Welding Production Analysis is a light and cost-efficient software that tracks and measures the arc-on time of welding stations and standard times in serial production. Furthermore, it provides information on the time spent on non-welding activities with reason codes. The software gathers data with a reading device that is compatible with any brand's welding equipment, giving you the possibility to monitor your entire welding fleet with one solution. To support analysis, WeldEye arranges the data into user-friendly visualizations, and provides comparison views for managers to identify improvement potential in processes or working methods. In the end, there's only one question - when can we start?

Key benefits

Increase in arc-on time

Increase in arc-on time

Due to continuous production monitoring

Universal solution

Universal solution

Connectivity available with your entire welding fleet

Improved productivity

Improved productivity

With better insight and planning

Key applications

Machines

Machines

General mechanical engineering

General mechanical engineering

Building steel frames

Building steel frames

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Benefits

  • Improved workflow planning due to constant arc-on time monitoring with timeline graphs grouped by welding station, work shifts or projects
  • Interactive production layout view available to overcome bottlenecks
  • Possibility to compare planned work schedule against actual activities
  • Reason codes available for the time spent on non-welding activities, e.g. grinding, gouging or moving the work piece
  • Suitable for use with any brand’s welding equipment
  • Cloud-based software requires no extra installations and is always up-to-date as welding production progresses
  • Enables third party data connections via cloud APIs

Functions

Monitoring and Analytics

Monitoring and Analytics

Includes the measuring and tracking of arc-on time and the time spent on non-welding activities with basic data visualizations

Improved productivity through increased insight

A wise man once said that in order to know, you must first measure. In our experience, only by applying continuous production monitoring it is possible to increase arc-on time by even 40%. In practice, this means shorter production lead times, which is especially great in the times of large projects and tight schedules. With improved insight, managers also have the possibility to identify improvement potential in welding related processes and organize the production in a smarter way.

Universal solution

WeldEye is a universal solution that is compatible with any brand's welding equipment. This means that your entire welding fleet can be connected to the software to monitor arc-on time via wlan-connected hardware. The cloud-based and web browser operated software requires no extra installations and can be accessed anywhere with any computer, laptop or mobile device with an internet connection.

Comprehensive quality control

When operating in a heavily standardized industry, companies are under constant pressure to meet strict welding quality and documentation requirements. In addition to the functionalities for monitoring welding productivity, WeldEye for Welding Quality Management enables comprehensive welding quality control by verifying 100% compliance with WPSs, reporting non-conformances, and offering weld-specific traceability.

What's in the setup


WeldEye for Welding Production Analysis

Software for measuring and tracking the arc-on time of welding stations.Light and...

Software for measuring and tracking the arc-on time of welding stations.

Light and easy-to-set-up monitoring solution. Software to be used with a universal monitoring device that is compatible with any brand's welding equipment.

Kemppi Smart Reader product image

Smart Reader

Smart Reader acts as a welder's bar code scanner and communications tool. It collects...

Smart Reader acts as a welder's bar code scanner and communications tool. It collects and transfers digital welding data from the work stations to WeldEye.

Kemppi Universal Adapter-cv product image

Universal Adapter-cv

An accessory device for connecting MIG/MAG, TIG or stick (MMA) welders of any brand t...

An accessory device for connecting MIG/MAG, TIG or stick (MMA) welders of any brand to WeldEye. Measures current and voltage.

Kemppi Universal Adapter-tig product image

Universal Adapter-tig

An accessory device with a separate voltage-sensing connector for connecting TIG or s...

An accessory device with a separate voltage-sensing connector for connecting TIG or stick (MMA) welders of any brand to WeldEye. Measures current and voltage.

Kemppi Euro Adapter-cv product image

Euro Adapter-cv

An accessory device for connecting MIG/MAG welders of any brand with euro adapter to ...

An accessory device for connecting MIG/MAG welders of any brand with euro adapter to WeldEye. Measures current and voltage.

Kemppi SAW Adapter product image

SAW Adapter

An accessory device for connecting SAW welders of any brand to WeldEye. Measures curr...

An accessory device for connecting SAW welders of any brand to WeldEye. Measures current and voltage.

Alternative

Equipment and software


Welding Quality Management

Software for verifying welding quality and collecting data for documentation.Exte...

Software for verifying welding quality and collecting data for documentation.

Extensive non-conformance reporting. Software used with an easy-to-use reading device that is compatible with any welding equipment brand.

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