Making weld cleaning easy and cost-efficient

In welding equipment, creating a good and innovative design goes far beneath the surface. The equipment must be practical, functional, ergonomic, safe, reliable and cost-effective – while still maintaining an aesthetic appeal. Kemppi’s designers and engineers have applied user-centered design philosophy to numerous welding machines introduced since the company’s founding over 70 years ago – and most recently in the creation of the new generation MasterTig with complementary Flexlite TX TIG welding torches.

Innovation

Some metals, like aluminum, have a naturally occurring, tough surface oxide layer. That surface oxide layer must be removed to enable successful welding. In the case of aluminum alloys, the surface oxide layer has a significantly higher melting temperature (approximately 2000°C) than the melting temperature of the aluminum base material (660°C).

Welding ABC

TIG welding is a commonly used welding process for metals that are considered challenging to weld, such as titanium. It is the easiest and safest method for achieving high quality with small equipment investments. However, the number of weld passes required makes TIG welding slow and laborious, and productivity suffers. The double-pulse feature of Kemppi's new MasterTig has been developed to make TIG welding more efficient.

Innovation

Welding safety has become increasingly demanding. The hazards at the arc remain constant, but modern working conditions mean exposure can accumulate over longer shifts and in tighter indoor spaces. As a result, welding PPE needs to be treated as both protection for the welder and proof of compliance. At Kemppi, welding safety PPE is designed and validated in practice through clear requirements, welder-led feedback, and verified compliance with EU PPE Regulation 2016/425, CE marking processes, and relevant EN standards.

Safety, Welding ABC

Eurosatory 2026 highlighted a clear shift in modern defence manufacturing. While defence systems are becoming more digital, networked, and autonomous, their foundation remains physical. From armoured vehicles and artillery to industrial resilience, welding quality, steel structures, and production discipline remain paramount to defence readiness.

Digitalization, Innovation

The AITOOLS1 webinar explored how AI-assisted process control, machine vision, synchronized data, and machine learning models are advancing robotic welding automation, improving quality management, traceability, and production flexibility for demanding industrial production.

Welding automation, Innovation, Digitalization