A3 MIG Rail System 2500

A3 MIG Rail System 2500 Materials
Manuals
A3 MIG Rail Carriage 2500 PDF Manual
FastMig M 320/420/520 power source PDF Manual
FastMig MXF 63/65/67 PDF Manual
Technical specifications
FastMig M 420 Power source Download
MXF 63 EL Wire feeder Download
WiseFusion Download
WisePenetration Download
Declarations of conformity
A3 MIG Rail Carriage 2500 Download
Cool X Download
FastMig M Download
FastMig MXF Download
PMT MN Download
SuperSnake Download
Brochures and leaflets
WiseFusion Download
WisePenetration Download
Videos
Optimized welding function for quality, speed and ease of use Watch video
WiseFusion high speed welding Watch video
WisePenetration Watch video

A compact, battery-driven mechanization solution for MIG welding

A3 MIG Rail System 2500 is a simple and compact battery-driven solution for mechanized MIG welding and thermal cutting for applications where weaving is not needed. In mechanized welding, instead of welding by hand, the welding carriage carries the gun, making the arc movement steady. The handy system is an easy and cost effective choice for weld lengths exceeding 2 m as well as multi-layer welds. It is suitable for welding thick plates in medium-to-heavy industries, e.g. in shipbuilding, offshore, and general fabrication. The system can also be used for plasma or oxy-fuel cutting. The smart WiseFusion process provides significant additional improvements in welding production efficiency.  

Benefits

  • Unique Kemppi application software significantly improves the production efficiency
  • Save setup time using a battery operated model
  • No cable costs
  • Lightweight carriage is easy to move around and lift on the rail
  • No connection to another power supply needed
  • Battery capacity for 8-hour operation
  • Battery is an industry standard version and commonly available
  • Easy-to-use. Simple operation with speed adjustment and change of direction.
  • Saves time in preparation and welding because the equipment is also suitable for thermal cutting.
  • Operates on the same flexible aluminum rails as A5 MIG Rail System 2500
Download brochure
FASTER

FASTER

Weld 25% faster with Kemppi WiseFusion process.

NO CABLE COSTS

NO CABLE COSTS

No connection to another power source is needed as the model is battery operated.

Product options

Guns

Flexlite GX
Flexlite GX Flexlite GX product series contains welding guns to be used in MIG/MAG welding processes. All Flexlite GX welding guns enjoy the Flexlite features for user comfort, welding efficiency and extended consumable parts life. View more

Power sources

FastMig M 420 Power source
FastMig M 420 Power source The FastMig M 420 is a top performance multi-purpose power source, suitable for many applications. This unit is made for those who are looking to optimize welding productivity and quality. View more
Technical specifications
Product code
6132420
Connection voltage 3~ 50/60 Hz
400 V -15...+20%
Fuse (delayed)
35A
Minimum generator power
20kVA (60%) 18kVA (100%)
Welding range
MMA - 15 A/20 V – 420 A/44 V MIG 20 A/12 V – 420 A/44 V
Welding range
U0 = 50 - 58 V
Output 60% ED
420 A
Output 100% ED
380 A
Rated power 60% ED
20 KVA
Rated power 100% ED
18 kVA
Max. welding voltage
45 V
Open circuit voltage MMA
U0 = 48 – 53 V, Uav = 50 V
Open circuit voltage MIG/MAG
U0 = 80–98V
Welding current and voltage range, Stick (MMA)
15 A/20 V – 420 A/44 V
Idle power
25 W
Efficiency at max. current
89 %
Power factor at max. current
0.87
Welding current and voltage range, MIG
20 A/12 V – 420 A/44 V
Operating temperature range
-20 ... +40 °C
External dimensions LxWxH
590 × 230 × 430 mm
Weight (no accessories)
35 kg
Degree of protection
IP23S
Standards
IEC 60974-1, IEC 60974-5, IEC 60974-10
Storage temperature range
-40 ... +60 °C

Wire feeders

MXF 63 EL Wire feeder
MXF 63 EL Wire feeder EL wire feeder versions are suitable for synergic MS control panels. Flexibility for all welding applications in today’s medium and heavy industries. This unit is compatible with 200 mm spool and is covered in a plastic casing. View more
Technical specifications
Product code
6152300EL
Output 60% ED
520 A
Output 100% ED
440 A
Wire feed mechanism
4-roll
Filler wires, Ss
0.6 – 1.6 mm
Filler wires, Al
1.0 – 1.6 mm
Filler wires, Fe
0.6 – 1.6 mm
Wire feed speed
0 – 25 m/min
Diameter of feed rolls
32 mm
Filler wires, Cored wire
0.8 – 1.6 mm
Wire spool weight, max.
5 kg
Wire spool diameter, max.
200 mm
External dimensions
510 × 200 × 310 mm
Weight
9.4 kg

Software

WiseFusion
WiseFusion A welding function that ensures consistent weld quality in all positions by automatically regulating arc length. Creates and maintains an optimal short-circuit characteristic in pulsed MIG/MAG and spray-arc welding. View more
Technical specifications
Product code
9991014 (FastMig M, FastMigX) X8500000 (X8 MIG Welder) A7500000 (A7 MIG Welder)
WisePenetration
WisePenetration A welding function for ensured penetration in synergic MIG/MAG welding. Delivers constant power to the weld pool regardless of changes in welding gun orientation or distance between the welding gun and work piece. View more
Technical specifications
Product code
9991000 (FastMig M, FastMigX) A7500001 (A7 MIG Welder)

Accessories

All Cooling K3 level welding guns K5 level welding guns Panels Other
Kemppi FastCool 10 product image

FastCool 10

The FastCool 10 is a cooling unit designed for FastMig M welding equipment and is use...

The FastCool 10 is a cooling unit designed for FastMig M welding equipment and is used for cooling the welding gun.

Product code: 6068100

Kemppi GX 203G product image

GX 203G

200 A, gas-cooled, 3.5 m or 5m, EURO connector

200 A, gas-cooled, 3.5 m or 5m, EURO connector

Product code: GX203G35 (3.5m), GX203G5 (5m)

Kemppi GX 205G product image

GX 205G

200 A, Gas-cooled, 3.5m or 5m, EURO connector

200 A, Gas-cooled, 3.5m or 5m, EURO connector

Product code: GX205G35 (3.5m), GX205G5 (5m)

Kemppi GX 253G product image

GX 253G

250 A, Gas-cooled, 3.5m or 5m, EURO connector

250 A, Gas-cooled, 3.5m or 5m, EURO connector

Product code: GX253G35 (3.5m), GX253G5 (5m)

Kemppi GX 255G product image

GX 255G

250 A, Gas-cooled, 3.5m or 5m, EURO connector

250 A, Gas-cooled, 3.5m or 5m, EURO connector

Product code: GX255G35 (3.5m), GX255G5 (5m)

Kemppi GX 303G product image

GX 303G

300 A, Gas-cooled, 3.5m or 5m, EURO connector

300 A, Gas-cooled, 3.5m or 5m, EURO connector

Product code: GX303G35 (3.5m), GX303G5 (5m)

Kemppi GX 303W product image

GX 303W

300 A, Water-cooled, 3.5m or 5m, EURO connector

300 A, Water-cooled, 3.5m or 5m, EURO connector

Product code: GX303W35 (3.5m), GX303W5 (5m)

Kemppi GX 305G product image

GX 305G

300 A, Gas-cooled, 3.5m, 5m, 6m or 8m, EURO connector

300 A, Gas-cooled, 3.5m, 5m, 6m or 8m, EURO connector

Product code: GX305G35 (3.5m), GX305G5 (5m), GX305GS6* (6m), GX305GS8* (8m) *GS models 6m/8m delivered without a wire liner

Kemppi GX 403G product image

GX 403G

400 A, Gas-cooled, 3.5m or 5m, EURO connector

400 A, Gas-cooled, 3.5m or 5m, EURO connector

Product code: GX403G35 (3.5m), GX403G5 (5m)

Kemppi GX 405G product image

GX 405G

400 A, Gas cooled, 3.5m or 5m, EURO connector

400 A, Gas cooled, 3.5m or 5m, EURO connector

Product code: GX405G35 (3.5m), GX405G5 (5m)

Kemppi GX 403W product image

GX 403W

400 A, Water-cooled, 3.5m or 5m, EURO connector

400 A, Water-cooled, 3.5m or 5m, EURO connector

Product code: GX403W35 (3.5m), GX403W5 (5m)

Kemppi GX 405W product image

GX 405W

400 A, Water cooled, 3.5m, 5m, 6m or 8m, EURO connector

400 A, Water cooled, 3.5m, 5m, 6m or 8m, EURO connector

Product code: GX405W35 (3.5m), GX405W5 (5m), GX405WS6* (6m), GX405WS8* (8m) *WS models 6m/8m delivered without a wire liner

Kemppi GX 503W product image

GX 503W

500 A, Water-cooled, 3.5m or 5m, EURO connector

500 A, Water-cooled, 3.5m or 5m, EURO connector

Product code: GX503W35 (3.5m), GX503W5 (5m)

Kemppi GX 505W product image

GX 505W

500 A, Water-cooled, 3.5 m or 5m, EURO connector

500 A, Water-cooled, 3.5 m or 5m, EURO connector

Product code: GX505W35 (3.5m), GX505W5 (5m)

Kemppi A3 MIG Rail Welding Carriage product image

A3 MIG Rail Welding Carriage

Battery operated welding carriage driven by a robust electronic motor and equipped wi...

Battery operated welding carriage driven by a robust electronic motor and equipped with welding gun holder. Battery has 8 hours of operating time and is commonly available, being an industry standard version. Lightweight carriage is easy to lift and move around.

Product code: 6190725

Kemppi Rail 2500 product image

Rail 2500

Flexible high quality aluminum rails with extra strong magnets. Flexible 2.5 m long r...

Flexible high quality aluminum rails with extra strong magnets. Flexible 2.5 m long rails can used on different kind of surfaces from flat, curved to round up from 1500 OD onwards.

Product code: 6190710

Kemppi A5 MIG Rail magnet attachment 8 PCS product image

A5 MIG Rail magnet attachment 8 PCS

Product code: 6190703

Kemppi A5 MIG Rail quick extension bracket product image

A5 MIG Rail quick extension bracket

Product code: 6190702

Kemppi A5 Rail vacuum attachment 4 PCS product image

A5 Rail vacuum attachment 4 PCS

Product code: 6190719 - Standard (-40 - 110°C) 6190704 - Hi temp (-70 - 200°C)

Kemppi FastMig MS 300 control panel product image

FastMig MS 300 control panel

MS control panel, which includes easy-to-use synergic functionality and a rich select...

MS control panel, which includes easy-to-use synergic functionality and a rich selection of additional features for optimizing your welding work. These packages are suitable for professional use in more demanding industrial applications. This panel is for MXF 65 EL and MXF 67 EL wire feeders.

Product code: 6136400

Kemppi Battery product image

Battery

Product code: 9755706

Kemppi Battery charger product image

Battery charger

Product code: 9777582 (EU), 9777583 (UK), 9777584 (AU), 9777585 (DK), 9777586 (CN)

Kemppi Machine cutting torch product image

Machine cutting torch

Product code: SP800679

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