Designed for welders

Why choose the AX MIG Welder for robotic welding? 🤖⚡ The AX MIG Welder is built for automated, 24/7 production where consistent weld quality, precision, and system reliability are essential. Its modular structure enables easy maintenance and seamless integration into a wide range of robotic welding solutions. The system combines process control, monitoring, and connectivity to support stable and repeatable robotic welding. Key features: Intuitive user interface A web browser-based interface enables easy navigation, parameter adjustment, real-time weld monitoring, and access to Weld Assist and WeldEye tools from any device. Touch Sense Ignition Detects contact between the filler wire and the workpiece, allowing the robot to define accurate weld start and end points while minimizing spatter. Through Arc Seam Tracking Automatically corrects the welding path if deviations occur in the joint. Gas Flow Measurement Monitors shielding gas flow during welding and notifies the robot immediately if it drops below the set limit. Collision Detection Prevents the torch from hitting unwanted objects and requires a collision sensor mounted on the robot’s flange. MAX and Wise processes Optimize welding speed, heat input, and penetration for demanding robotic applications. WeldEye A cloud-based solution that enables global welding production control, traceability, and quality monitoring. The modular system includes an X5 power source (400 A or 500 A) for synergic and pulse MIG/MAG welding of steel, stainless steel, and aluminum, an X5 Cooler with dynamic cooling, an R500 Wire Feeder with a four-wheel drive system, and a Robotic Connectivity Module with fieldbus, WeldEye, and web-based connectivity (LAN/WLAN), supported by the necessary interconnection cables and accessories. #Kemppi #KemppiWelding #RoboticWelding #WeldingAutomation

5 practical tips to extend the lifetime of your torch consumables: 1️⃣ Keep the correct distance during arc ignition. If the arc hits the contact tip or the wire stick-out is too short, the tip can be damaged. An extended gas nozzle can help protect it. 2️⃣ Adjust post-current time to avoid damaging the hot contact tip. Leaving a slightly longer wire stick-out after welding helps protect the tip. 3️⃣ Secure both the contact tip and gas nozzle properly. Tighten the contact tip with a tool (approx. 5 Nm) to ensure good current transfer and heat dissipation. Loose consumables overheat, soften, and lose performance. 4️⃣ Reduce spatter to prevent wire feeding issues, gas flow interruptions and tip damage. Optimize parameters, use pulse MIG/MAG, or select processes like Kemppi WiseSteel. 5️⃣ Keep the wire feed smooth and consistent. Resistance in the wire conduit can cause slipping, tangling, or unstable feeding, putting the contact tip at risk. Maintain a clean and straight wire path blowing the liner clean with pressurized air when changing the wire coil. #Kemppi #KemppiWelding #WeldingTips #KemppiConsumables #WeldingConsumables #IncreasingConsumablesLifetime

Want to extend the lifetime of your torch consumables? Small adjustments in your welding routine can make a big difference for contact tips and gas nozzles. Here are practical tips to improve durability: 1️⃣ Arc ignition matters Keep the correct distance during ignition. If the arc hits the contact tip or the wire stick-out is too short the tip can be damaged. An extended gas nozzle can help protect it. 2️⃣ Optimize welding termination Too long post-current can damage the hot contact tip. Adjust it to leave a slightly longer wire stick-out after welding. 3️⃣ Tighten the contact tip properly Secure it with a tool (approx. 5 Nm). A loose tip overheats, softens, and loses performance. 4️⃣ Secure the gas nozzle A properly tightened nozzle transfers heat away efficiently. A loose one overheats the contact tip inside it. 5️⃣ Control spatters Spatter buildup can block wire feeding, gas flow and destroy the tip. Reduce spatter by optimizing parameters, using pulse MIG/MAG, or selecting processes like Kemppi WiseSteel. 6️⃣ Ensure smooth wire feed Resistance in the wire conduit can cause slipping, tangling, or inconsistent feeding, putting the contact tip at risk. Keep the wire path clean with pressurized air when changing the wire coil. …more

Five practical tips to extend the lifetime of your torch consumables: 1️⃣ Arc ignition matters Keep the correct distance during ignition. If the arc hits the contact tip or the wire stick-out is too short the tip can be damaged. An extended gas nozzle can help protect it. 2️⃣ Optimize welding termination Too long post-current time can damage the hot contact tip. Adjust it to leave a slightly longer wire stick-out after welding. 3️⃣ Tighten properly Both the contact tip and gas nozzle must be securely tightened to the torch. Use a tool to tighten the contact tip (approx. 5 Nm) to ensure proper current transfer and effective heat dissipation. Make sure the gas nozzle is firmly secured so heat can transfer away from the nozzle and tip. Loose consumables overheat, soften, and lose performance. 4️⃣ Control spatters Spatter buildup can block wire feeding, gas flow and destroy the tip. Reduce spatter by optimizing parameters, using pulse MIG/MAG, or selecting processes like Kemppi WiseSteel. 5️⃣ Ensure smooth wire feed Resistance in the wire conduit can cause slipping, tangling, or inconsistent feeding, putting the contact tip at risk. Keep the wire path clean with pressurized air when changing the wire coil. #Kemppi #KemppiWelding #WeldingTips #KemppiConsumables #WeldingConsumables #IncreasingConsumablesLifetime