Robotic Welding Gun packages

Robotic Welding Gun packages Downloads
Manuals
A7 MIG Gun 500-g PDF Manual
A7 MIG Gun 500-w PDF Manual
Robot Gun Cleaning Station PDF Manual
Robot gun mount T1 PDF Manual
Robot gun mount T2, T4 PDF Manual
Robot gun mount T3 PDF Manual
Technical specifications
Adapter flanges for T1 gun mounts Download
Adapter flanges for T2 and T4 gun mounts Download
Adapter flanges for T3 gun mounts Download
Welding gun necks for gas-cooled systems Download
Welding gun necks for water-cooled systems Download

Kemppi offers robotic gun packages both hollow wrist and non-hollow wrist robot arm designs. The perfect welding gun system for robotic arc welding consists of the gun neck with a tip holder, a gas nozzle and a cable assembly. A robotic gun can be mounted on a suitable Kemppi Gun Mount. 

Accurate TCP location contributes to constant and reliable welding results. Robust design constructed from the centralized inner tube and stainless steel made outer tube guarantees the best possible usability during daily operations and minimizes the risk of damages to the system in a case collisions. Low maintenance need and easy to change components increase system availability and productivity.

The choice of the correct robotic gun package is based mainly on robot brand and model and required cooling.

Benefits

  • Four standard swan neck designs are available for both gas-cooled and water-cooled variants
  • Constant and reliable welding results
  • Robust design guarantees the best possible usability
  • Low maintenance need
  • Easy-to-change components increase productivity and system availability
  • Engineered designs available at request
Download brochure
Modular design

Modular design

Allows you to build a setup that fits your specified needs.

Complete package

Complete package

Everything you need in the same package: a gun neck with a tip holder, a gas nozzle, a gun mount, an adapter flange and a cable assembly.

Product options

Gun mounts

Gun mount T1
Gun mount T1 Kemppi T1 Gun Mount for robotic guns is meant to be used with hollow wrist type robot models where the cable assembly is run through the 6th axis of the robot. Separate versions available for water-cooled and gas-cooled applications. T1 Gun Mount is equipped with collision sensors and a signal is to be connected with the robot controller. Robot specific flange is required for final assembly. View more
Product code
SP600588 - Robot gun mount/Collision sensor T1 W for water-cooled systems
SP600589 - Robot gun mount/Collision sensor T1 G for gas-cooled systems
Gun mount T2
Gun mount T2 Kemppi T2 Gun Mount for robotic guns is meant to be used with nonhollow wrist type robot models. A separate segment holder is used to attach the T2 gun mount to the robot. T2 Gun Mount is equipped with collision sensors and a signal is to be connected with the robot controller. Robot specific flange is required for final assembly. View more
Product code
SP600605 - Robot gun mount/Collision sensor T2 L - Default version fo normal guns
SP600606 - Robot gun mount/Collision sensor T2 XL - For tandem welding guns
Segment holder for gun mount T2
Segment holder for gun mount T2 Adjustable gun neck mounting angle. View more
Product code
SP600608
Shock sensor signal cable T2
Shock sensor signal cable T2 Shock sensor signal cable connects the gun mount to assembly cable. View more
Product code
SP600607
Gun mount T3
Gun mount T3 T3 Gun Mount for robotic guns is meant to be used with hollow wrist type robot models where the cable assembly is run through the 6th axis of the robot. T3 Gun Mount is not equipped with collision sensors and so the robot, which is used, should have software functionalities itself to handle collision detection. Robot specific flange is required for final assembly. View more
Product code
SP600574 - Robot gun mount T3 W for water-cooled systems
SP600575 - Robot gun mount T3 G for gas-cooled systems
Gun mount T4
Gun mount T4 Kemppi T4 Gun Mount for robotic guns is meant to be used with nonhollow wrist type robot models. T4 Gun Mount is not equipped with collision sensors and so the robot model, which is used, should have software functionalities itself to handle collision detection. T4 Gun Mount consists of upper and lower bracket parts. Robot specific flange is required for final assembly. View more
Product code
SP600604 - Robot gun mount T4 - Adjustable gun neck mounting angle

Adapter flanges

Adapter flanges for T1 gun mounts
Adapter flanges for T1 gun mounts Adapter Flanges for T1 Gun Mounts. The choice of the adapter flange is based on the exact robot brand and model. Flanges for T1 gun mounts are meant for hollow wrist robot models and fit both T1 W and T1 G mount models. View more
Technical specifications
Product code
ABB - IRB 1520ID - SP600570
Product code
ABB - IRB 1600ID - SP600570
Product code
ABB - 1660ID 6/155 - SP600724
Product code
ABB - IRB 2600ID-15/1,85 - SP600724
Product code
ABB - IRB 2600ID-8/2,00 - SP600724
Product code
Fanuc - 100iC-7L - SP600583 + SP600573
Product code
Fanuc - 100iC-8L - SP600583 + SP600573
Product code
Fanuc - 100iC-12 - SP600583 + SP600573
Product code
Fanuc - 100iC-12S - SP600583 + SP600573
Product code
Fanuc - 120iC - SP600583 + SP600573
Product code
Fanuc - 120iC-12L - SP600583 + SP600573
Product code
Fanuc - 100iD - SP600800
Product code
Fanuc - 100iD-10L 100iD-10L - SP600800
Product code
Kawasaki - BA006N - SP600695
Product code
Kawasaki - BA006L - SP600695
Product code
KUKA - KR 5 ARC HW - SP600582
Product code
KUKA - KR 5-2 ARC HW - SP600582
Product code
KUKA - KR6 R1820 ARC HW - SP600582
Product code
KUKA - KR8 R1420 ARC HW - SP600582
Product code
KUKA - KR8 R1620 ARC HW - SP600582
Product code
KUKA - KR8 R2100 ARC HW - SP600582
Product code
MOTOMAN - GP12 - SP600648
Product code
MOTOMAN - GP25 - SP600648
Product code
MOTOMAN - GP25-12 - SP600648
Product code
MOTOMAN - MA1440 - SP600648
Product code
MOTOMAN - MA2010 - SP600648
Product code
MOTOMAN - VA1400 - SP600580
Product code
MOTOMAN - MA1550 - SP600580
Product code
MOTOMAN - MA1800 - SP600580
Product code
MOTOMAN - MA1900 - SP600580
Product code
MOTOMAN - EA1400N - SP600580
Product code
MOTOMAN - EA1900N - SP600580
Product code
MOTOMAN - EA1900 - SP600580
Adapter flanges for T2 and T4 gun mounts
Adapter flanges for T2 and T4 gun mounts Adapter flanges for T2 and T4 gun mounts. The choice of the adapter flange is based on the exact robot brand and model. Flanges for T2/T4 gun mounts are meant for nonhollow robot models. View more
Technical specifications
Product code
ABB - IRB 2400/10 - SP600634
Product code
ABB - IRB 2400/16 - SP600634
Product code
ABB - IRB 2400L - SP600639
Product code
ABB - IRB 1600-X/120 - SP600639
Product code
ABB - IRB 1600-X/145 - SP600639
Product code
ABB - IRB 2600-12/165 - SP600640
Product code
ABB - 2600-12/185 - SP600640
Product code
ABB - 2600-20/165 - SP600640
Product code
ABB - IRB 4400-60/195 - SP600637
Product code
ABB - IRB 4600-20/205 - SP600640
Product code
ABB - IRB 4600-40/255 - SP600637
Product code
ABB - IRB 4600-45/205 - SP600637
Product code
ABB - IRB 4600-60/255 - SP600637
Product code
Kawasaki - RA005L - SP600633
Product code
Kawasaki - RA006L - SP600639
Product code
Kawasaki - RA010N - SP600639
Product code
Kawasaki - RA010L - SP600635
Product code
Kawasaki - RA020N - SP600635
Product code
KUKA - KR5 Arc - SP600639
Product code
KUKA - KR6-2 - SP600639
Product code
KUKA - KR6 R1820 - SP600633
Product code
KUKA - KR8 R1620 - SP600633
Product code
KUKA - KR8 R2020 - SP600634
Product code
KUKA - KR10 R1420 - SP600633
Product code
MOTOMAN - MH50 - SP600636
Product code
MOTOMAN - MH50-35II - SP600636
Product code
MOTOMAN - MH50II - SP600636
Product code
MOTOMAN - MH50-20II - SP600639
Product code
MOTOMAN - MH6 - SP600639
Product code
MOTOMAN - MH6S - SP600639
Product code
MOTOMAN - HP20D - SP600639
Product code
MOTOMAN - HP20D-6 - SP600639
Product code
MOTOMAN - UP6 - SP600639
Product code
Universal robots - UR10 - SP600634
Product code
Universal robots - UR5 - SP600634
Product code
Hyundai - HA006 - SP600639
Product code
FLANGE - ISO 9409-1A31 - SP600633
Product code
FLANGE - ISO 9409-1-A40 - SP600639
Product code
FLANGE - ISO 9409-1A50 - SP600634
Product code
FLANGE - ISO 9409-1A63 - SP600635
Product code
FLANGE - ISO 9409-1A80 - SP600636
Product code
FLANGE - ISO 9409-1A100 - SP600637
Product code
FLANGE - ISO 9409-1A125 - SP600603
Adapter flanges for T3 gun mounts
Adapter flanges for T3 gun mounts Adapter flanges for T3 gun mounts. The choice of the adapter flange is based on the exact robot brand and model. Flanges for T3 gun mounts are for hollow wrist robot models and fit both T3 W and T3 G mount models. View more
Technical specifications
Product code
ABB - IRB 1520ID - SP600570
Product code
ABB - IRB 1600ID - SP600570
Product code
ABB - IRB 2600ID-15/1,85 - SP600571
Product code
ABB - IRB 2600ID-8/2,00 - SP600571
Product code
FANUC - 100iC-7L - SP600572 + SP600573
Product code
FANUC - 100iC-8L - SP600572 + SP600573
Product code
FANUC - 100iC-12 - SP600572 + SP600573
Product code
FANUC - 100iC-12S - SP600572 + SP600573
Product code
FANUC - 120iC - SP600572 + SP600573
Product code
FANUC - 120iC-12L - SP600572 + SP600573
Product code
FANUC - 100iD - SP600801
Product code
FANUC - 100iD-10L - SP600801

Welding gun necks

Welding gun necks for gas-cooled systems
Welding gun necks for gas-cooled systems Welding gun neck for gas-cooled systems View more
Technical specifications
Product code
SP600621 - GUN NECK 500-G 0°
Product code
SP600622 - GUN NECK 500-G 22° (Recommended default)
Product code
SP600623 - GUN NECK 500-G 35°
Product code
SP600624 - GUN NECK 500-G 45°
Filler wires
0.8-1.6 mm
Weight
0.9 kg
Loadability
100%ED 500 A / CO₂, 100%ED 400 A / M²1
Gas flow
10-30 liters
Welding gun necks for water-cooled systems
Welding gun necks for water-cooled systems Welding gun necks for water-cooled systems View more
Technical specifications
Product code
SP600551 - GUN NECK 500-W 22° (Recommended as default)
Product code
SP600550 - GUN NECK 500-W 0°
Product code
SP600552 - GUN NECK 500-W 35°
Product code
SP600553 - GUN NECK 500-W 45°
Filler wires
0.8-1.6 mm
Weight
0.9 kg
Loadability
100%ED 500 A / CO₂, 100%ED 500 A /M²1
Consumables
SP600561 - Insulating ring 500-W
Consumables
SP600562 - Insulating ring, high temperature 500-W
Consumables
SP600563 - Gas diffuser 500-W
Gas flow
min. 25 l / min
Water flow
min 1.25 l / min

Accessories

All Cables Consumables Other
Kemppi Cable assemblies for HW-robots, gas-cooled, T1 mount and Euro connector product image

Cable assemblies for HW-robots, gas-cooled, T1 mount and Euro connector

Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed...

Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed for certain wire feeder and bracket combination. For additional combinations consult Kemppi sales.

Kemppi Cable assemblies for HW-robots, gas-cooled, T1 mount and Power Pin connector product image

Cable assemblies for HW-robots, gas-cooled, T1 mount and Power Pin connector

Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed...

Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed for certain wire feeder and bracket combination. For additional combinations consult Kemppi sales.

Kemppi Cable assemblies for HW-robots, gas-cooled, T3 mount and Euro connector product image

Cable assemblies for HW-robots, gas-cooled, T3 mount and Euro connector

Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed...

Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed for certain wire feeder and bracket combination. For additional combinations consult Kemppi sales.

Kemppi Cable assemblies for HW-robots, gas-cooled, T3 mount and Power Pin connector product image

Cable assemblies for HW-robots, gas-cooled, T3 mount and Power Pin connector

Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed...

Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed for certain wire feeder and bracket combination. For additional combinations consult Kemppi sales.

Kemppi Cable assemblies for HW-robots, water-cooled, T1 mount and Euro connector product image

Cable assemblies for HW-robots, water-cooled, T1 mount and Euro connector

Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed...

Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed for certain wire feeder and bracket combinations. For additional combinations consult Kemppi sales.

Kemppi Cable assemblies for HW-robots, water-cooled, T1 mount and Power Pin connector product image

Cable assemblies for HW-robots, water-cooled, T1 mount and Power Pin connector

Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed...

Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed for certain wire feeder and bracket combinations. For additional combinations consult Kemppi sales.

Kemppi Cable assemblies for HW-robots, water-cooled, T3 mount and Euro connector product image

Cable assemblies for HW-robots, water-cooled, T3 mount and Euro connector

Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed...

Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed for certain wire feeder and bracket combinations. For additional combinations consult Kemppi sales.

Kemppi Cable assemblies for HW-robots, water-cooled, T3 mount and Power Pin connector product image

Cable assemblies for HW-robots, water-cooled, T3 mount and Power Pin connector

Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed...

Cable assemblies for HW-robots must be accurate in length. Cable lengths are designed for certain wire feeder and bracket combinations. For additional combinations consult Kemppi sales.

Kemppi Cable assemblies for non-HW-robots, gas-cooled, T2/T4 mount and Euro connector product image

Cable assemblies for non-HW-robots, gas-cooled, T2/T4 mount and Euro connector

Cable assemblies for non-HW-robots are selected from standard lengths. A dimensional ...

Cable assemblies for non-HW-robots are selected from standard lengths. A dimensional drawing showing distance from wire feeder front face to robot 6th axis is required for cable assembly length selection. For additional lengths consult Kemppi sales.

Kemppi Cable assemblies for non-HW-robots, water-cooled, T2/T4 mount and Euro connector product image

Cable assemblies for non-HW-robots, water-cooled, T2/T4 mount and Euro connector

Cable assemblies for non-HW-robots are selected from standard lengths. A dimensional ...

Cable assemblies for non-HW-robots are selected from standard lengths. A dimensional drawing showing distance from wire feeder front face to robot 6th axis is required for cable assembly length selection. For additional lengths consult Kemppi sales.

Kemppi Wire liners for euro connectors product image

Wire liners for euro connectors

Kemppi gun liners are strong, durable and efficient. Designed to suit specific filler...

Kemppi gun liners are strong, durable and efficient. Designed to suit specific filler wire materials and applications, Kemppi liners support the filler wire and ensure reliable delivery to the welding arc.

Product code: SP600666 Liner Chili HP 2.0/4.7, 2.5 M Robot EU SP600725 Liner Steel 1.6/4.6, 2.0 M Robot EU SP600738 Liner Chili HP 2.0/4.7, 4.0 M Robot EU SP600740 Liner Steel 1.6/4.6, 4.0 M Robot EU

Kemppi Wire liners for power pin connectors product image

Wire liners for power pin connectors

Kemppi gun liners are strong, durable and efficient. Designed to suit specific filler...

Kemppi gun liners are strong, durable and efficient. Designed to suit specific filler wire materials and applications, Kemppi liners support the filler wire and ensure reliable delivery to the welding arc.

Product code: SP600668 Liner Chili HP 2.0/4.7, 2.5 M Robot PP SP600726 Liner Steel 1.6/4.6, 2.0 M Robot PP SP600739 Liner Chili 2.0/4.6, 4.0 M Robot PP SP600741 Liner Steel 1.6/4.6, 4.0 M Robot PP

Kemppi Contact tip holder for gas-cooled guns product image

Contact tip holder for gas-cooled guns

Contact tip adapter M8 500-G.

Contact tip adapter M8 500-G.

Product code: SP600629

Kemppi Contact tip holder for water-cooled guns product image

Contact tip holder for water-cooled guns

Contact tip adapter M8 500-W.

Contact tip adapter M8 500-W.

Product code: SP600560

Kemppi Conical gas nozzles for gas-cooled gun necks product image

Conical gas nozzles for gas-cooled gun necks

Conical gas nozzles for gas-cooled gun necks. Screw-on type connection to the neck. M...

Conical gas nozzles for gas-cooled gun necks. Screw-on type connection to the neck. Massive design for long life and heat transfer purposes. Good insulation properties separating the front end of the gas nozzle from cable connection - against heat and electricity.

Product code: SP600645 Gas nozzle conical 500-G 16/+3 SP600646 Gas nozzle conical 500-G 16/-2 SP600627 Gas nozzle conical 500-G 16/0 (recommended as default)

Kemppi Conical gas nozzles for water-cooled gun necks product image

Conical gas nozzles for water-cooled gun necks

Conical gas nozzle for water-cooled gun necks with screw-on type connection to the ne...

Conical gas nozzle for water-cooled gun necks with screw-on type connection to the neck. Designed for long life and heat transfer purposes.

Product code: SP600557 Gas nozzle conical 500-W 16/+3 SP600558 Gas nozzle conical 500-W 16/0 (recommended as default) SP600559 Gas nozzle conical 500-W 16/-2

Kemppi Bottle shaped gas nozzles for gas-cooled gun necks product image

Bottle shaped gas nozzles for gas-cooled gun necks

Bottle shaped gas nozzles for gas-cooled gun necks. For optimized accessibility screw...

Bottle shaped gas nozzles for gas-cooled gun necks. For optimized accessibility screw-on type connection to the neck. Massive design for long life and heat transfer purposes. Good insulation properties separating the front end of the gas nozzle from cable connection - against heat and electricity.

Product code: SP600643 Gas nozzle bottle form 500-G 16/0 SP600644 Gas nozzle bottle form 500-G 16/-2 SP600626 Gas nozzle bottle form 500-G 16/+3

Kemppi Bottle shaped gas nozzles for water-cooled gun necks product image

Bottle shaped gas nozzles for water-cooled gun necks

Bottle shaped gas nozzles for water-cooled gun necks with screw-on type connection to...

Bottle shaped gas nozzles for water-cooled gun necks with screw-on type connection to the neck. Designed for long life and heat transfer purposes.

Product code: SP600554 Gas nozzle bottle form 500-W 16/+3 SP600555 Gas nozzle bottle form 500-W 16/0 SP600556 Gas nozzle bottle form 500-W 16/-2

Kemppi Gas nozzle sensor clip 500-G product image

Gas nozzle sensor clip 500-G

Needed if seam searching uses gas nozzle as the sensing tool

Needed if seam searching uses gas nozzle as the sensing tool

Product code: SP600663

Kemppi Wrench - tool for 500-W neck product image

Wrench - tool for 500-W neck

Pin wrench to unscrew the gun connection easily.

Pin wrench to unscrew the gun connection easily.

Product code: SP600569

Kemppi Alignment tool for gun neck inner tube product image

Alignment tool for gun neck inner tube

Alignment tool to align Contact tip with Gas nozzle.

Alignment tool to align Contact tip with Gas nozzle.

Product code: SP600568

Kemppi Alignment jig for 500-G neck product image

Alignment jig for 500-G neck

Alignment jig for gas-cooled necks.

Alignment jig for gas-cooled necks.

Product code: SP600632

Kemppi Alignment jig for 500-W neck product image

Alignment jig for 500-W neck

Alignment jig for water-cooled necks.

Alignment jig for water-cooled necks.

Product code: SP600565

Kemppi Thread cutter tool for gun neck 500-G product image

Thread cutter tool for gun neck 500-G

Thread cleaning/cutter tool for gun neck 500-G inner tube.

Thread cleaning/cutter tool for gun neck 500-G inner tube.

Product code: SP600662

Kemppi Thread cutter tool for gun neck 500-W product image

Thread cutter tool for gun neck 500-W

Thread cleaning/cutter tool for gun neck 500-W inner tube.

Thread cleaning/cutter tool for gun neck 500-W inner tube.

Product code: SP600707

Kemppi Teaching tip product image

Teaching tip

Teaching tip M8 stickout 17 mm. Also available SP600566 Teaching tip M8 stickout 15 ...

Teaching tip M8 stickout 17 mm.
Also available SP600566 Teaching tip M8 stickout 15 mm

Product code: SP600567

Kemppi Robotic gun cleaning station product image

Robotic gun cleaning station

Robot gun cleaning station equipped with wire cutter, gas nozzle inside reamer and an...

Robot gun cleaning station equipped with wire cutter, gas nozzle inside reamer and anti-spatter spray unit. Delivered with reamer tool and centering V-block (prism) for both gas and water-cooled Kemppi Guns. No liquids included, must be ordered separately. 

Product code: SP600674

Kemppi Contact tips Kemppi LIFE+ - robotic welding guns product image

Contact tips Kemppi LIFE+ - robotic welding guns

Original Kemppi contact tips ensure optimized welding current transfer to filler wire...

Original Kemppi contact tips ensure optimized welding current transfer to filler wire. Kemppi LiFE+ contact tips last up to 5 times longer than standard copper tips, due to innovative alloying and hardening techniques. The LiFE+ core element retains its hardness and refined microstructure, even after elevated welding temperatures of 1000 °C.

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Technical specifications